Chrysler Vehicle Models 300 2005-2010 Torque Specifications
Chrysler Vehicle Models 300 2005-2010

Chrysler Vehicle Models 300 2005-2010 Torque Specifications

Complete Chrysler Vehicle Models 300 2005-2010 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide

ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

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Torque Calculator

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2.7l Engine

Torque specifications for 2.7L Engine

Cylinder Head

1

Cylinder Head Bolts

M12 x 1.75
Torque Specification
1. 20 ft-lbs (27 N·m)
Important Notes
Follow the specific tightening sequence provided in the service manual for the 2.7L engine. This is crucial for proper sealing and to prevent head warping.
2

Rocker Arms/Shafts Bolts

M8 x 1.25
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Ensure rocker arm shafts are properly seated before torquing. Improper torque can lead to valve train issues.

Engine Block

1

Main Bearing Bolts

M12 x 1.75
Torque Specification
1. 100 ft-lbs (136 N·m)
Important Notes
Tighten main bearing bolts in the specified sequence. Proper torque is vital for crankshaft alignment and preventing bearing failure.
2

Connecting Rod Nuts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure connecting rod caps are properly aligned. Correct torque is essential to prevent bearing failure and rod damage.
3

Oil Pan Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Tighten bolts in a crisscross pattern to ensure even sealing. Over-torquing can damage the pan or gasket.
4

Oil Pump Mounting Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
These bolts secure the oil pump to the engine block, which is critical for proper engine lubrication.
5

Oil Filter Housing Bolt

M8 x 1.25
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Tighten these bolts to prevent oil leaks. Do not over tighten the filter housing to the engine block.
6

Crankshaft Position Sensor (CKP) Bolt

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
This bolt secures the CKP sensor to the engine block. Ensure the sensor is properly positioned before tightening.

Timing System

1

Timing Chain Cover Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Tighten bolts in a crisscross pattern to ensure even sealing of the timing cover. Both upper and lower covers should be torqued to this specification. Avoid over-tightening.
2

Timing Chain Tensioner Bolts

M8 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
These bolts secure the chain tensioner to the timing chain cover. Proper torque is important for correct chain tension.
3

Camshaft Sprocket Bolt

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure proper alignment of sprockets and camshafts. Proper torque is essential for accurate valve timing.
4

Camshaft Position Sensor (CMP) Bolt

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
This bolt secures the CMP sensor to the timing chain cover. There are two bolts on the front of the timing cover that must be tightened to 12 N.m (9 ft-lbs)

Intake System

1

Intake Manifold Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Tighten intake manifold bolts in a crisscross pattern to ensure even sealing. Proper torque prevents vacuum leaks.
2

Intake Manifold Plenum Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
These bolts secure the two pieces of the intake manifold together. Ensure even tightening of these bolts.
3

Throttle Body Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Tighten these bolts evenly to ensure an airtight seal. Over-tightening can damage the throttle body or gasket.
4

EGR Valve Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
These bolts secure the EGR valve to the intake manifold. Tighten evenly to prevent leaks.
5

Coolant Temperature Sensor

M10 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
This sensor is threaded into the intake manifold. Tighten securely to measure coolant temperature. Do not over tighten.
6

Fuel Rail Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Tighten these bolts evenly to ensure a proper seal. Proper torque prevents fuel leaks.
7

Fuel Injector Bolts

M6 x 1.0
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Tighten fuel injector bolts evenly. Over-tightening can damage the injector or its seals.

Exhaust System

1

Exhaust Manifold/Headers Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Tighten these bolts in a crisscross pattern to prevent leaks. Improper torque can lead to exhaust leaks.

Cooling System

1

Water Pump Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
These bolts secure the water pump to the engine block. Proper torque prevents coolant leaks.
2

Water Pump Pulley Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
These bolts secure the water pump pulley to the water pump. Proper torque prevents slippage.
3

Thermostat Housing Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Proper torque is necessary to prevent coolant leaks. Over tightening can damage the housing.

Accessory Drive

1

Crankshaft Pulley/Harmonic Balancer Bolt

M14 x 1.5
Torque Specification
105 ft-lbs (142 N·m)
Important Notes
This bolt secures the crankshaft pulley/harmonic balancer to the crankshaft. Proper torque is critical for proper function.
2

Serpentine/Accessory Drive Belt Tensioner Bolt

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Tighten this bolt to ensure the proper belt tension. Improper torque can lead to belt slippage.
3

Drive Belt Idler Pulley Bolt

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Proper torque is important to prevent bearing failure and ensure smooth belt operation.

Electrical System

1

Ignition Coil Bolt

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Tighten these bolts to ensure a secure electrical connection. Over tightening can damage the coil.
2

Starter Motor Mounting Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
These bolts secure the starter motor to the engine block. Ensure starter is properly positioned before tightening.
3

Alternator Mounting Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
These bolts secure the alternator to the engine. Ensure proper alignment before tightening.

Other

1

Knock Sensor Bolts

M8 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
The 2.7L has 2 knock sensors located at the valley of the engine. Ensure they are securely tightened.
2

A/C Compressor Mounting Bolts

M10 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
These bolts secure the A/C compressor to the engine. Ensure proper alignment before tightening.
3

Flywheel Bolts

M10 x 1.5
Torque Specification
55 ft-lbs (75 N·m)
Important Notes
These bolts attach the flywheel to the crankshaft. Proper torque is critical for proper engagement with the transmission or torque converter and to prevent loosening.

3.5l Engine

Torque specifications for 3.5L Engine

Cylinder Head

1

Cylinder Head Bolts

M12 x 1.75
Torque Specification
1. 20 ft-lbs (27 N·m) 2. 90°
Important Notes
Initial torque followed by a 90 degree angle turn (check factory service manual). Use proper torque sequence.
2

Rocker Arm/Shaft Bolts

M8 x 1.25
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Secure the rocker arm assembly to the cylinder head.
3

Camshaft Bearing Cap Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Estimated value. Secures the camshaft bearing caps to the cylinder head.

Crankcase

1

Main Bearing Bolts

M12 x 1.75
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
These bolts hold the main bearing caps to the engine block. Use specified torque sequence.
2

Oil Pan Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Secures the oil pan to the engine block.
3

Oil Drain Plug Bolt

M14 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Seals the oil pan drain opening. Do not over tighten

Connecting Rods

1

Connecting Rod Nuts

M9 x 1.25
Torque Specification
1. 20 ft-lbs (27 N·m) 2. 70°
Important Notes
Initial torque followed by an angle torque. Consult service manual.

Flywheel

1

Flywheel Bolts

M10 x 1.5
Torque Specification
55 ft-lbs (75 N·m)
Important Notes
Secure the flywheel/flexplate to the crankshaft.

Timing System

1

Timing Chain Tensioner Bolt

M8 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Secures the timing chain tensioner, maintaining chain tension.
2

Camshaft Sprocket Bolt

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Secures the camshaft sprockets to the camshafts.

Front Engine

1

Crankshaft Pulley/Harmonic Balancer Bolt

M14 x 1.5
Torque Specification
105 ft-lbs (142 N·m)
Important Notes
Fastens the crankshaft pulley/harmonic balancer to the crankshaft.

Intake System

1

Intake Manifold Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Secures the intake manifold to the cylinder heads.
2

Intake Plenum/Upper Manifold Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Estimated value. Secures upper intake manifold to lower intake manifold.
3

Throttle Body Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Attaches the throttle body to the intake manifold.
4

EGR Valve Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Attaches the EGR valve to the intake manifold.

Fuel System

1

Fuel Rail Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Secures the fuel rail to the intake manifold.
2

Fuel Injector Bolts

M6 x 1.0
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Secures the fuel injectors to the intake manifold.

Exhaust System

1

Exhaust Manifold/Headers Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Attaches the exhaust manifolds/headers to the cylinder heads.

Cooling System

1

Water Pump Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Secures the water pump to the engine block.
2

Water Pump Pulley Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Secures the water pump pulley to the water pump.
3

Thermostat Housing Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Secures the thermostat housing to the engine block.

Accessory Drive

1

Serpentine/Accessory Drive Belt Tensioner Bolt

M8 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Secures the belt tensioner to the engine or bracket.
2

Drive Belt Idler Pulley Bolt

M8 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Secures the idler pulley to the engine.

Electrical System

1

Ignition Coil Bolt

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Secures the ignition coils to the valve covers.
2

Starter Motor Mounting Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Secures the starter motor to the engine block.
3

Alternator Mounting Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Secures the alternator to the engine or a bracket.

Ac System

1

A/C Compressor Mounting Bolts

M10 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Secures the A/C compressor to the engine or bracket.

42rle Transmission

Torque specifications for 42rle Transmission

Transmission Mounting

1

Transmission Mounting Bolts

M12 x 1.75
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure all bolts are properly engaged before final torque application. Apply a small amount of thread locker if required by the service manual.

Transmission Case

1

Transmission Bellhousing Bolts

M10 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Apply anti-seize compound to bolt threads to facilitate future removal.
2

Transmission Bellhousing-to-Engine Stud Nuts

M10 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Some models may use studs instead of bolts. Ensure proper nut engagement on the stud.
3

Transmission Case-to-Extension Housing Bolts

M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Ensure proper alignment of the housing to the case. Inspect mating surfaces for debris before installation.

Transmission Pan

1

Transmission Oil Pan Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (12 N·m)
Important Notes
Tighten bolts in a criss-cross pattern to ensure even pressure on the gasket. Be careful not to over tighten.

Transmission Plugs

1

Transmission Drain/Fill Plug

M18 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Use a new sealing washer or O-ring when installing the plugs to prevent leaks. Apply thread sealant if required by the service manual.

Torque Converter

1

Torque Converter to Flex Plate Bolts/Nuts

M10 x 1.25
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Tighten bolts evenly in a star pattern to ensure proper alignment of the torque converter to the flex plate.

Transmission Output

1

Transmission Output Shaft Nut

M24 x 1.5
Torque Specification
140 ft-lbs (190 N·m)
Important Notes
Use a suitable tool to hold the output shaft stationary when tightening the nut.

Transmission Internal

1

Transmission Valve Body Bolts

M6 x 1.0
Torque Specification
8.3 ft-lbs (11.3 N·m)
Important Notes
Tighten bolts in a criss-cross pattern to ensure even pressure on the valve body.
2

Transmission Solenoid Pack Bolts

M6 x 1.0
Torque Specification
8.3 ft-lbs (11.3 N·m)
Important Notes
Ensure proper alignment of the solenoid pack before tightening. Do not overtighten.
3

Transmission Internal Filter Bolts

M6 x 1.0
Torque Specification
8.3 ft-lbs (11.3 N·m)
Important Notes
Ensure the filter is properly seated before tightening bolts. Be careful not to overtighten these.

5.7l Engine

Torque specifications for 5.7L Engine

Cylinder Head

1

Cylinder Head Bolts

M12 x 1.75
Torque Specification
1. 20 ft-lbs (27 N·m) 2. 90° 3. 90°
Important Notes
Requires a specific tightening sequence. Tighten all bolts to the initial torque of 20 ft-lbs (27 Nm) using the proper sequence, then follow the angle-torque procedure of 90 degrees, then 90 degrees. Refer to the service manual for the exact sequence.
2

Rocker Arm/Shaft Bolts

M8 x 1.25
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Ensure proper alignment of rocker arm shafts during installation.
3

Exhaust Manifold/Header Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Tighten bolts in a specific sequence, working from the center outward, to ensure even clamping pressure and prevent exhaust leaks.
4

Spark Plugs

M14 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Do not over-tighten spark plugs to avoid damaging threads in the cylinder head.

Engine Block

1

Main Bearing Bolts

M12 x 1.75
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
Tighten main bearing bolts in a specific sequence. Lubricate threads prior to installation. Refer to the service manual for the exact sequence.
2

Connecting Rod Nuts

M9 x 1.0
Torque Specification
1. 20 ft-lbs (27 N·m) 2. 60°
Important Notes
Use new rod nuts, lubricate threads, tighten all to 20 ft-lbs (27 Nm) then angle torque an additional 60 degrees. Refer to the service manual for the tightening sequence
3

Oil Pan Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Tighten oil pan bolts in a criss-cross pattern to ensure even pressure on the gasket and prevent leaks. Do not overtighten.
4

Oil Drain Plug Bolt

M14 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Use a new sealing washer and do not overtighten.
5

Water Pump Bolts

M8 x 1.25
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Tighten bolts evenly to avoid damaging the pump or causing coolant leaks. Do not overtighten.

Front Engine

1

Crankshaft Pulley/Harmonic Balancer Bolt

M16 x 1.5
Torque Specification
105 ft-lbs (142 N·m)
Important Notes
Ensure proper seating of the harmonic balancer on the crankshaft. Do not reuse the original bolt.
2

Timing Belt/Chain Tensioner Bolt

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Correct torque is critical for proper timing chain tension. Refer to the service manual for correct procedure.
3

Camshaft Sprocket Bolt

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Proper torque is crucial for maintaining valve timing. Refer to the service manual for correct timing procedure.
4

Water Pump Pulley Bolts

M8 x 1.25
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Ensure the pulley sits flush against the hub. Do not over tighten.
5

Serpentine/Accessory Drive Belt Tensioner Bolt

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure proper belt tension after installation.
6

Drive Belt Idler Pulley Bolt

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure proper pulley alignment and free rotation after installation.

Intake System

1

Intake Manifold Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Tighten bolts in a specific sequence working from the center outward to ensure proper sealing.
2

Throttle Body Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Tighten bolts evenly to ensure proper sealing of the throttle body.
3

Thermostat Housing Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Ensure the thermostat is properly seated in the housing. Do not over tighten.

Fuel System

1

Fuel Injector Bolts

M6 x 1.0
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Ensure proper injector alignment and sealing.
2

Fuel Injector Rail Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Do not over tighten the fuel rail bolts, this can cause damage.

Sensors

1

Crankshaft Position Sensor (CKP) Mounting Bolt

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the sensor is properly seated against the mounting surface.
2

Camshaft Position Sensor (CMP) Mounting Bolt

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the sensor is properly seated against the mounting surface.
3

Knock Sensor Mounting Bolt

M8 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensure proper contact between the sensor and the engine block.
4

Engine Coolant Temperature (ECT) Sensor

M12 x 1.5
Torque Specification
13 ft-lbs (18 N·m)
Important Notes
Apply Teflon tape or sealant to the threads to ensure a good seal.
5

Oxygen Sensor (O2 Sensor)

M18 x 1.5
Torque Specification
30 ft-lbs (40 N·m)
Important Notes
Ensure the sensor threads are clean and apply anti-seize if necessary.

Other

1

Valve Cover Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Tighten valve cover bolts evenly in a criss-cross pattern to ensure proper sealing.
2

Ignition Coil Bolt

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Ensure proper seating and electrical contact of the ignition coils.
3

PCV Valve Fitting

1/2" NPT
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Apply Teflon tape or sealant to threads to prevent leaks.
4

Flywheel Bolts

M11 x 1.5
Torque Specification
55 ft-lbs (75 N·m)
Important Notes
Apply threadlocker to bolts, tighten in a star pattern.
5

Oil Filter Cap

N/A
Torque Specification
N/A
Important Notes
Hand tight only to prevent over-tightening.
6

Oil Filter Housing Bolt

N/A
Torque Specification
N/A
Important Notes
Hand tight only, do not over-tighten to prevent damage to the plastic housing.

6.1l Engine

Torque specifications for 6.1L Engine

Cylinder Head

1

Cylinder Head Bolts

M12 x 1.75
Torque Specification
1. 20 ft-lbs (27 N·m) 2. 90° 3. 90°
Important Notes
Use a three-step torque sequence. First pass to 20 ft-lbs (27 Nm), then rotate 90 degrees, then an additional 90 degrees. Follow the specific tightening sequence in the service manual. These are torque-to-yield bolts and should be replaced after use.
2

Exhaust Manifold/Headers Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Tighten in a star pattern from the center outwards.
3

Exhaust Manifold/Headers to Cylinder Head Studs (if used)

M8 x 1.25
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Studs should be installed using a stud installer to the specified depth. Use a low-strength threadlocker.
4

Valve Cover Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Tighten in a criss-cross pattern. Do not overtighten.
5

Rocker Arm Shaft Bolts

M8 x 1.25
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Tighten gradually and evenly.
6

Camshaft Cap Bolts

M6 x 1.0
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensure proper camshaft alignment before tightening.

Engine Block

1

Main Bearing Bolts

M12 x 1.75
Torque Specification
1. 100 ft-lbs (136 N·m) 2. 70°
Important Notes
Use a two-step torque process; initial torque to 100 ft-lbs (136 Nm) then turn the bolts an additional 70 degrees. Follow the specific tightening sequence in the service manual. These are torque-to-yield bolts and should be replaced after use.
2

Oil Pan Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Tighten in a criss-cross pattern. Do not overtighten.
3

Oil Drain Plug Bolt

M14 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Use a new crush washer or seal. Do not over-torque.
4

Water Pump Bolts

M8 x 1.25
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Tighten in a criss-cross pattern to ensure proper sealing.

Rotating Assembly

1

Connecting Rod Nuts

M10 x 1.5
Torque Specification
1. 20 ft-lbs (27 N·m) 2. 60°
Important Notes
Use a two-step torque process; initial torque to 20 ft-lbs (27 Nm) then turn an additional 60 degrees. Follow the specific tightening sequence in the service manual. These are torque-to-yield nuts and should be replaced after use.
2

Flywheel Bolts

M10 x 1.5
Torque Specification
55 ft-lbs (75 N·m)
Important Notes
Use a star pattern to tighten. These bolts should be replaced after removal.
3

Crankshaft Pulley/Harmonic Balancer Bolt

M14 x 1.5
Torque Specification
105 ft-lbs (142 N·m)
Important Notes
Apply a thin layer of anti-seize to the bolt threads before installation. Hold the pulley to prevent rotation while tightening. Torque in one continuous motion.

Timing System

1

Timing Chain Tensioner Bolt

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure proper timing chain tension before tightening.
2

Camshaft Sprocket Bolt

M12 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Use a holding tool to prevent camshaft rotation while tightening.

Intake System

1

Intake Manifold Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Tighten in a criss-cross pattern from the center outwards.
2

Throttle Body Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Tighten in a criss-cross pattern to ensure a proper seal.
3

EGR Valve Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Ensure the EGR valve gasket is positioned correctly, tighten evenly.

Fuel System

1

Fuel Rail Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Tighten evenly to prevent leaks. Do not over-torque to prevent damage to the fuel rail.
2

Fuel Injector Bolts

M6 x 1.0
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Tighten gently to prevent damage to the injector.

Ignition System

1

Spark Plugs

M14 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure spark plugs are properly seated in the cylinder head. Do not over-torque.
2

Ignition Coil Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Tighten gently to avoid damaging coil packs.

Cooling System

1

Water Pump Pulley Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Tighten evenly to ensure proper pulley alignment.
2

Thermostat Housing Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Ensure thermostat housing gasket is in good condition and positioned correctly. Tighten evenly.

Accessory Drive

1

Serpentine/Accessory Drive Belt Tensioner Bolt

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure proper alignment of the tensioner.
2

Drive Belt Idler Pulley Bolt

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure proper alignment of the idler pulley. Check for proper tension.

Sensors

1

Engine Coolant Temperature Sensor

N/A
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Tighten to ensure a good seal. Use PTFE tape on threads if required. This sensor is threaded directly into the engine.
2

Knock Sensor

N/A
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Tighten to ensure proper sensor contact. This sensor is threaded directly into the engine.
3

Crank Position Sensor Bolt

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Tighten to ensure proper alignment.
4

Cam Position Sensor Bolt

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Tighten to ensure proper alignment.
5

MAP Sensor Bolt

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Tighten to ensure proper alignment.

Body

Torque specifications for Body

Front Bumper

1

Front Bumper Mounting Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure proper bumper alignment before final tightening.

Rear Bumper

1

Rear Bumper Mounting Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure proper bumper alignment before final tightening.

Fenders

1

Fender Mounting Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (12 N·m)
Important Notes
Tighten bolts in a crisscross pattern to ensure even pressure. Values are estimated.

Doors

1

Door Hinge Bolts (Body Side)

M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Ensure proper door alignment before final tightening.
2

Door Latch Striker Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Adjust striker position for proper door latch engagement.

Hood

1

Hood Hinge Bolts (Body Side)

M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Ensure proper hood alignment before final tightening.
2

Hood Latch Mounting Bolts

M6 x 1.0
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Adjust latch position for proper hood engagement.

Lighting

1

Tail Light Assembly Mounting Bolts/Nuts

M6 x 1.0
Torque Specification
6.7 ft-lbs (9 N·m)
Important Notes
Do not over-tighten to avoid cracking the housing. Values are estimated.
2

Headlight Assembly Mounting Bolts/Nuts

M6 x 1.0
Torque Specification
6.7 ft-lbs (9 N·m)
Important Notes
Do not over-tighten to avoid cracking the housing. Values are estimated.

Grille

1

Grille Mounting Bolts/Clips

M6 x 1.0
Torque Specification
5 ft-lbs (7 N·m)
Important Notes
Do not over-tighten to avoid cracking the grille. Values are estimated.

Seats

1

Seat Mounting Bolts

M10 x 1.5
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Ensure all bolts are tightened evenly for safety.

Interior

1

Dash Board Mounting Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (12 N·m)
Important Notes
Tighten bolts carefully to prevent damage to plastic components. Values are estimated.
2

Center Console Mounting Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (12 N·m)
Important Notes
Tighten bolts carefully to prevent damage to plastic components. Values are estimated.
3

Interior Trim Panel Bolts/Clips

M6 x 1.0
Torque Specification
6.7 ft-lbs (9 N·m)
Important Notes
Do not over-tighten to avoid cracking the trim. Values are estimated.

Rocker Panels

1

Rocker Panel/Side Skirt Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (12 N·m)
Important Notes
Ensure proper alignment and consistent panel gap before final tightening. Values are estimated.

Trunk Liftgate

1

Trunk/Liftgate Strut Mounting Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Ensure proper strut alignment before final tightening.

Brakes

Torque specifications for Brakes

Brake Calipers

1

Brake Caliper Mounting Bolts

M12 x 1.75
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
These bolts secure the caliper to the mounting bracket. Ensure threads are clean. Apply a thread locking compound if specified by manufacturer
2

Brake Hose to Caliper Banjo Bolt

M10 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Use a new crush washer each time. Correct torque is critical to prevent fluid leaks and damage to the line.

Caliper Brackets

1

Brake Caliper Mounting Bracket Bolts

M14 x 1.5
Torque Specification
1. 40 ft-lbs (54 N·m) 2. 80 ft-lbs (108 N·m)
Important Notes
Tighten bolts in a cross pattern. Use a torque sequence to prevent uneven stress and ensure proper alignment.

Brake Rotors

1

Brake Disc/Drum Retaining Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
These bolts (or screws) secure the brake rotor/drum to the wheel hub. Ensure they are snug but do not overtighten.
2

Brake Rotor Mounting Set Screws (if applicable)

M6 x 1.0
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
These set screws (if equipped) help to retain the rotor to the hub during installation. Do not overtighten.

Brake Hoses

1

Brake Hose to Body Frame Bracket Bolt

M8 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensure bracket is properly aligned before tightening. Incorrect torque can damage the bracket or hose.

Master Cylinder

1

Brake Master Cylinder to Booster Nut

M10 x 1.5
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensure even tightening. Improper torque can cause internal leaks and poor braking performance.
2

Brake Booster Mounting Nut

M12 x 1.75
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure even tightening. Proper torque ensures secure mounting and reliable braking assist.

Wheels

1

Wheel Lug Nuts

M14 x 1.5
Torque Specification
110 ft-lbs (149 N·m)
Important Notes
Tighten lug nuts in a star pattern to ensure even clamping of the wheel. Check torque after driving the vehicle for 50-100 miles.

Drivetrain

Torque specifications for Drivetrain

Flywheel Flexplate

1

Flywheel Bolts

M12 x 1.25
Torque Specification
55 ft-lbs (75 N·m)
Important Notes
Tighten bolts in a star pattern to ensure even clamping. Always use new bolts.
2

Flexplate Bolts (Torque Converter)

M10 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Tighten bolts in a star pattern. Refer to the specific service manual for your vehicle.

Transmission

1

Transmission Mounting Bolts

M12 x 1.75
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure proper alignment of the transmission before tightening.
2

Transmission Oil Pan Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Tighten bolts in a criss-cross pattern to ensure even pressure on the gasket. Use new bolts if recommended by service manual
3

Transmission Drain and Fill Plugs

M18 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Use a new sealing washer. Do not overtighten.
4

Transmission Output Shaft Nut

M24 x 1.5
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
Ensure the flange is properly seated on the shaft. Use a new nut if recommended by the service manual

Driveshaft

1

Propeller/Drive Shaft Bolts

M10 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Tighten bolts in a star pattern to ensure even flange mating. Use thread locking compound.
2

Driveshaft Center Support Bearing Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure the center support is properly aligned before tightening. Estimated value.

Axles

1

Drive Axle/Half Shaft Bolts

M10 x 1.5
Torque Specification
70 ft-lbs (95 N·m)
Important Notes
Ensure the axle is fully seated in the hub before tightening.
2

CV Joint/Axle Nut

M24 x 2.0
Torque Specification
180 ft-lbs (244 N·m)
Important Notes
Use a new nut and secure properly with locking mechanism after torquing. It is important to ensure proper seating before torquing.

Differential

1

Differential Drain/Fill Plugs

M18 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Use a new sealing washer. Do not overtighten.
2

Differential Housing Bolts

M12 x 1.75
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Tighten bolts in a cross pattern. Estimated value.

Transfer Case

1

Transfer Case Drain/Fill Plugs

M18 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Use a new sealing washer. Do not overtighten.
2

Transfer Case Mounting Bolts

M12 x 1.75
Torque Specification
50 ft-lbs (68 N·m)
Important Notes
Ensure proper alignment of the transfer case before tightening. Estimated value.

Electrical

Torque specifications for Electrical

Ignition System

1

Ignition Coil Mounting Bolt

M6 x 1.0
Torque Specification
9 in-lbs (12 N·m)
Important Notes
Ensure proper thread engagement before tightening. A consistent torque is critical to ensuring a good ground path for consistent spark delivery.

Starting System

1

Starter Motor Mounting Bolt

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Proper torque is essential for secure mounting and grounding, ensuring reliable starter operation. Ensure all mating surfaces are clean and free from corrosion.

Charging System

1

Alternator Mounting Bolt

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Proper torque is required for correct belt alignment and secure mounting, ensuring efficient alternator performance. Ensure all mating surfaces are clean and free from corrosion.

Battery

1

Battery Terminal Nut

M8 x 1.25
Torque Specification
7 in-lbs (9 N·m)
Important Notes
Tighten securely, but do not overtighten. Over-tightening may damage the battery terminal and cause poor connections. Proper contact is essential for maintaining the entire electrical system of the vehicle.

Powertrain Control Module

1

ECM/PCM Mounting Bolt

M6 x 1.0
Torque Specification
7 in-lbs (9 N·m)
Important Notes
Proper grounding of the ECM/PCM is essential for accurate readings and operation. Ensure that the bolt is clean and engages properly.
2

ECM/PCM Mounting Bolt

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Proper grounding of the ECM/PCM is essential for accurate readings and operation. Ensure that the bolt is clean and engages properly. Use this value if the module is attached with M8 bolts, see note above.

Ground Connections

1

Ground Strap/Wire Connection Bolt

M6 x 1.0
Torque Specification
7 in-lbs (9 N·m)
Important Notes
A low resistance ground is essential for all vehicle systems. Ensure the mating surfaces are clean and free of corrosion. This value is for M6 bolts, adjust accordingly.

Power Distribution

1

Fuse Box/Power Distribution Center Mounting Bolt

M6 x 1.0
Torque Specification
7 in-lbs (9 N·m)
Important Notes
Proper mounting and grounding of the fuse box/power distribution center are crucial for circuit protection. Use this value for M6 bolts, adjust according to the size of bolts used.

Body Control Module

1

BCM Mounting Bolt

M6 x 1.0
Torque Specification
7 in-lbs (9 N·m)
Important Notes
The BCM's mounting bolts are critical for grounding, use this value for M6 bolts. Check that the bolt threads are clean and engage correctly.

Lighting System

1

Headlight Assembly Mounting Bolt

M6 x 1.0
Torque Specification
4 in-lbs (6 N·m)
Important Notes
Tighten carefully, do not over-tighten and damage the plastic housing. This spec is for plastic housings, a metal housing may require slightly more torque.
2

Taillight Assembly Mounting Bolt

M6 x 1.0
Torque Specification
4 in-lbs (6 N·m)
Important Notes
Tighten carefully, do not over-tighten and damage the plastic housing. This spec is for plastic housings, a metal housing may require slightly more torque.

Emissions Sensors

Torque specifications for Emissions_sensors

Egr System

1

EGR Valve Mounting Bolts

M8 x 1.25
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Ensure proper gasket alignment and do not over-tighten to avoid damaging the valve.

Exhaust System

1

Exhaust Manifold/Header Mounting Bolts

M10 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Use a torque sequence starting from the center and working outwards for even clamping force to prevent leaks. Always use new gaskets.
2

Oxygen Sensor (O2) Threaded Mounting

M18 x 1.5 (Typical)
Torque Specification
27.5 ft-lbs (37 N·m)
Important Notes
Use anti-seize compound on the threads, do not over-tighten as this can damage the sensor or the threads. This is an estimated value, always confirm the correct torque value with your specific service manual. Average between the provided range.
3

Exhaust Gas Temperature (EGT) Sensor Threaded Mounting

M14 x 1.5 (Typical)
Torque Specification
27.5 ft-lbs (37 N·m)
Important Notes
Use anti-seize compound on the threads, do not over-tighten as this can damage the sensor or the threads. This is an estimated value, always confirm the correct torque value with your specific service manual. Average between the provided range.
4

Catalytic Converter Mounting Bracket Bolts

M10 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
This is a general purpose torque value, always refer to the specific service manual. Ensure that all brackets are aligned correctly before tightening. Use new bolts if old bolts are damaged or corroded.

Intake System

1

Manifold Air Pressure (MAP) Sensor Mounting Bolt

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Do not over-tighten as the sensor can be damaged. Ensure the sensor o-ring is in good condition and correctly seated to avoid vacuum leaks.

Evaporative Emissions System

1

Charcoal Canister Mounting Bolts

M8 x 1.25
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Ensure correct canister alignment. Do not over-tighten the bolts. Use new bolts if old bolts are damaged or corroded. This is a general purpose torque value, always refer to the specific service manual.

Exhaust

Torque specifications for Exhaust

Exhaust Manifold

1

Exhaust Manifold/Header to Cylinder Head Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Tighten in a star pattern to ensure even gasket compression. Always use new gaskets.

Exhaust Connections

1

Exhaust Pipe to Exhaust Manifold/Header Bolts

M10 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure proper alignment and use new gaskets. Tighten in a star pattern.
2

Catalytic Converter to Exhaust Pipe Bolts

M10 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Use new gaskets and tighten evenly in a star pattern.
3

Muffler to Exhaust Pipe Bolts

M10 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Use new gaskets and tighten evenly in a star pattern.
4

Exhaust Flange Bolts (General)

M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated value, use new gaskets and tighten in a star pattern. Torque may vary depending on specific bolt size and application, confirm with specific vehicle manufacturer guidelines.

Exhaust Mounting

1

Exhaust Hanger Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Estimated value, ensure proper alignment and do not overtighten. Check rubber isolators for wear before installation.

Oxygen Sensors

1

Oxygen Sensor Torque

M18 x 1.5 (typical)
Torque Specification
24 ft-lbs (33 N·m)
Important Notes
Estimated value, actual torque may vary. Do not use anti-seize on sensor threads unless specified by the sensor manufacturer. Confirm proper torque specs with the sensor manufacturer's guidelines.

Fuel

Torque specifications for Fuel

Fuel Rail

1

Fuel Rail Mounting Bolts

M8 x 1.25
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Tighten bolts in a star pattern to ensure even pressure distribution. Do not over-tighten.
2

Fuel Injector Retaining Bolts/Screws

M6 x 1.0
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Ensure new o-rings are installed on injectors. Lightly lubricate the o-rings before installation. Do not over-tighten.
3

Fuel Line Fitting to Fuel Rail

Varies (e.g., M14 x 1.5 for common flare fittings)
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Torque value is estimated for typical steel fuel line flare fitting. Confirm fitting size and material. Over tightening can damage threads and/or the flare. Proper torque is critical to prevent leaks.

Fuel Pump

1

Fuel Pump Mounting Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Ensure pump assembly is seated correctly in tank before tightening.
2

Fuel Tank Sending Unit Retaining Ring

N/A
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Ensure the retaining ring is properly aligned and seated. Over-tightening can damage the tank. Torque value is an estimate.
3

Fuel Line Fitting to Fuel Pump

Varies (e.g., M14 x 1.5 for common flare fittings)
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Torque value is estimated for typical steel fuel line flare fitting. Confirm fitting size and material. Over tightening can damage threads and/or the flare. Proper torque is critical to prevent leaks.

Fuel Filter

1

Fuel Filter Mounting Bolt/Nut

M8 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Ensure filter is properly seated in its mounting bracket. Do not over-tighten
2

Fuel Line Fitting to Fuel Filter

Varies (e.g., M14 x 1.5 for common flare fittings)
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Torque value is estimated for typical steel fuel line flare fitting. Confirm fitting size and material. Over tightening can damage threads and/or the flare. Proper torque is critical to prevent leaks.

Fuel Filler

1

Fuel Filler Neck Mounting Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Ensure proper alignment of filler neck to body. Do not over-tighten.
2

Fuel Tank Shield Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Ensure shield is correctly positioned and does not interfere with other components. Do not over-tighten

Hvac

Torque specifications for Hvac

Ac Compressor

1

A/C Compressor Mounting Bolts

M10 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Ensure proper alignment of the compressor before tightening. Torque values assume clean, dry threads. If lubricant is used, reduce torque by 15-20%.

Ac Lines

1

A/C Line Fitting

3/8-24 SAE
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Use a back up wrench when tightening. Do not overtighten, or damage to O-ring may occur. Do not under-tighten which may cause a leak.

Ac Condenser

1

A/C Condenser Mounting Bolts/Screws

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Tighten bolts evenly and progressively in a cross pattern to prevent warping. These are generally smaller diameter bolts. Do not over-tighten.

Ac Evaporator

1

A/C Evaporator Core Mounting Screws/Bolts

M5 x 0.8
Torque Specification
6 ft-lbs (8 N·m)
Important Notes
These fasteners secure the evaporator core. Be careful not to overtighten these delicate screws. Torque values are estimated.

Hvac Blower Motor

1

HVAC Blower Motor Mounting Screws/Bolts

M5 x 0.8
Torque Specification
6 ft-lbs (8 N·m)
Important Notes
These fasteners secure the blower motor to the HVAC box. Torque values are estimated.

Hvac Mode Door Actuator

1

HVAC Mode Door Actuator Mounting Screws

M4 x 0.7
Torque Specification
4 ft-lbs (5.5 N·m)
Important Notes
These are small screws. Be careful not to overtighten. Torque values are estimated.

Hvac Blend Door Actuator

1

HVAC Blend Door Actuator Mounting Screws

M4 x 0.7
Torque Specification
4 ft-lbs (5.5 N·m)
Important Notes
These are small screws. Be careful not to overtighten. Torque values are estimated.

Hvac Control Module

1

HVAC Control Module Mounting Screws/Bolts

M5 x 0.8
Torque Specification
6 ft-lbs (8 N·m)
Important Notes
These are generally small screws. Be careful not to overtighten. Torque values are estimated.

Suspension

Torque specifications for Suspension

Front Suspension

1

Strut Top Mount Bolts

M12 x 1.75
Torque Specification
105 ft-lbs (142 N·m)
Important Notes
Secures the strut to the vehicle's frame/body. Ensure proper alignment before tightening.
2

Strut-to-Knuckle Lower Mounting Bolts

M14 x 1.5
Torque Specification
85 ft-lbs (115 N·m)
Important Notes
Secures the strut to the steering knuckle. Use caution and inspect bolts for damage before use.
3

Upper Control Arm Bolts (Frame Side)

M12 x 1.75
Torque Specification
85 ft-lbs (115 N·m)
Important Notes
Secures the upper control arm to the frame, may vary slightly. Estimated Value
4

Lower Control Arm Bolts (Frame Side)

M14 x 1.5
Torque Specification
85 ft-lbs (115 N·m)
Important Notes
Secures the lower control arm to the frame. Estimated Value
5

Control Arm Ball Joint Nut

M12 x 1.5
Torque Specification
50 ft-lbs (68 N·m)
Important Notes
Secures the ball joint to the control arm or knuckle.
6

Steering Knuckle Ball Joint Pinch Bolt

M10 x 1.25
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Pinch bolt on knuckle, if equipped. Estimated Value. Verify if this is present before torquing.
7

Tie Rod End Nut

M14 x 1.5
Torque Specification
55 ft-lbs (75 N·m)
Important Notes
Secures tie rod end to the steering knuckle.
8

Sway Bar Link Nut (Strut Side)

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Connects sway bar link to strut.
9

Sway Bar Link Nut (Sway Bar Side)

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Connects sway bar link to sway bar. Ensure proper sway bar orientation.
10

Sway Bar Frame/Subframe Mount Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Secures sway bar bushings/brackets to the frame or subframe. Estimated Value. Use correct size bolt and washer.

Rear Suspension

1

Rear Shock Absorber Upper Mount Bolts

M12 x 1.75
Torque Specification
105 ft-lbs (142 N·m)
Important Notes
Secures the shock to the body. Ensure upper mount aligns correctly.
2

Rear Shock Absorber Lower Mount Bolts

M14 x 1.5
Torque Specification
85 ft-lbs (115 N·m)
Important Notes
Secures the shock to the control arm or axle. Estimated Value.
3

Rear Control Arm Bolts (Frame Side)

M14 x 1.5
Torque Specification
85 ft-lbs (115 N·m)
Important Notes
Secures rear control arm to frame. Estimated Value.
4

Rear Control Arm Bolts (Knuckle Side)

M14 x 1.5
Torque Specification
85 ft-lbs (115 N·m)
Important Notes
Secures rear control arm to knuckle. Estimated Value.
5

Rear Sway Bar Link Nut (Shock/Control Arm Side)

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Connects sway bar link to shock/control arm. Ensure proper alignment before tightening.
6

Rear Sway Bar Link Nut (Sway Bar Side)

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Connects the sway bar link to the sway bar. Ensure correct placement.
7

Rear Sway Bar Frame/Subframe Mount Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Secures sway bar bushings/brackets to the frame or subframe. Estimated Value. Use the correct size and washer.

W5a580 Transmission

Torque specifications for W5a580 Transmission

Transmission Mounting

1

Transmission Mounting Bolts

M12 x 1.75
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure the transmission is properly supported during installation. Use a thread lubricant compatible with your vehicle's specifications.

Transmission Oil Pan

1

Transmission Oil Pan Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Use a crisscross tightening sequence to ensure even pressure. Do not overtighten, as this may distort the pan and cause leaks.

Transmission Drain Fill Plugs

1

Transmission Drain/Fill Plug

M18 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Use a new crush washer or seal each time these plugs are reinstalled. Ensure the threads are clean before installation.

Bellhousing

1

Transmission Bellhousing Bolts to Engine

M12 x 1.75
Torque Specification
38 ft-lbs (51 N·m)
Important Notes
Torque value is an estimated average and might vary. It is imperative to verify the correct value in your vehicle's service manual for your engine type (V6/V8). Use a thread lubricant compatible with your vehicle's specifications.
2

Bellhousing Inspection Cover Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Do not overtighten. This value is an estimated average. It is important to consult your service manual for the specific torque value for your transmission.

Torque Converter

1

Torque Converter Bolts

M10 x 1.5
Torque Specification
33 ft-lbs (44 N·m)
Important Notes
This value is an estimated average. Exact values must be confirmed with the service manual for your engine type and transmission. Ensure the bolts and flexplate surfaces are clean. Apply a thread locker if specified in the service manual. Use a crisscross pattern. DO NOT use an impact gun.

Valve Body

1

Transmission Valve Body Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Tighten using a specified sequence if provided in the service manual. This value is an estimated average. Proper torque is critical for valve body operation and preventing leaks within the transmission. Do not over-tighten these bolts.
2

Transmission Internal Filter Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Ensure proper filter orientation. Do not over-tighten these bolts as they can strip easily.

Output Shaft

1

Transmission Output Shaft/Yoke Bolt

M12 x 1.75
Torque Specification
50 ft-lbs (68 N·m)
Important Notes
Consult the service manual to confirm the correct specification for your vehicle. Use a new bolt if specified by the manufacturer.

Cooler Lines

1

Transmission Cooler Line Fittings

Varies Based on Fitting Type
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
This torque is an estimated average for standard fittings. Ensure all fittings are clean and undamaged. Torque values may vary based on the type of fitting used (e.g., banjo bolt, flare fitting). Always refer to your vehicle's service manual for the exact value for your type of fitting.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the torque specifications for the wheel lug nuts on a 2005-2010 Chrysler 300?

110 ft-lbs (149 Nm)

Q2

What IS the recommended torque range for the spark plugs?

15-22 ft-lbs (20-30 Nm)

Q3

How tight should the oil drain plug be torqued?

25 ft-lbs (34 Nm)

Q4

What tools are necessary for properly torquing bolts?

A torque wrench with the appropriate range and a socket set

Q5

Can over-torquing cause damage?

Yes, over-torquing can stretch or break bolts, resulting in costly repairs

Q6

Why IS it important to follow torque specifications?

Proper torque ensures that bolts are adequately tightened without being over-tightened, preventing damage and ensuring proper operation

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Torque Wrench (10-100 Nm)

Essential for tightening fasteners to precise torque specifications, preventing damage and ensuring proper assembly.

  • Ratcheting mechanism for efficient operation
  • Easy-to-read scale for accurate settings
  • Robust construction for durability
Learn more
Service Procedures

Engine Cylinder Head Bolt Tightening Sequence

Critical procedure for ensuring proper cylinder head sealing and preventing leaks.

  • Thoroughly clean the cylinder head and block mating surfaces.
  • Apply a thin layer of engine oil to the bolt threads.
  • Tighten the bolts in the specified sequence and torque values: - Step 1: 20 Nm - Step 2: 40 Nm - Step 3: 60 Nm - Step 4: 90 Nm
  • Recheck the torque values after the engine has cooled down.
View full procedure

Wheel Lug Nut Tightening Procedure

Ensuring proper wheel attachment for safety and performance.

  • Clean the lug nuts and wheel studs.
  • Apply a small amount of anti-seize compound to the threads.
  • Hand-tighten the lug nuts onto the studs.
  • Use a torque wrench to tighten the lug nuts to the specified torque: - Aluminum wheels: 110 Nm - Steel wheels: 135 Nm
  • Tighten the lug nuts in a star pattern to ensure even distribution of force.
View full procedure
Technical Service Bulletins

Front Suspension Bolt Replacement

2009-03-15

Updated specifications for front suspension bolt replacement due to potential for loosening.

2005-2007 300

Resolution: Replace the front suspension bolts with new bolts tightened to the following torque values: - Upper control arm bolts: 120 Nm - Lower control arm bolts: 150 Nm - Strut bolts: 100 Nm

Power Steering Pump Bolt Tightening

2010-06-01

Revised tightening specifications for power steering pump bolts to address potential leaks.

2008-2010 300

Resolution: Tighten the power steering pump bolts to the following torque: - Mounting bolts: 25 Nm

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
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About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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