Chrysler Vehicle Models 200 2015-2017 Torque Specifications
Chrysler Vehicle Models 200 2015-2017

Chrysler Vehicle Models 200 2015-2017 Torque Specifications

Complete Chrysler Vehicle Models 200 2015-2017 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide
ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

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Search by component name, bolt size, or description

Torque Calculator

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2.4l Engine

Torque specifications for 2.4L Engine

Cylinder Head

1

Cylinder Head Bolts

M12 x 1.75
Torque Specification
1. 30 ft-lbs (41 N·m)
Important Notes
Torque bolts in a specific sequence; usually start from the center and work outward in a spiral pattern. Refer to service manual for specific sequence.

Crankshaft

1

Main Bearing Bolts

M12 x 1.5
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
Torque bolts in a specific sequence and in multiple stages to ensure proper bearing cap alignment and crankshaft journal crush. Refer to service manual for specific sequence.
2

Connecting Rod Nuts

M9 x 1.25
Torque Specification
48 ft-lbs (65 N·m)
Important Notes
Ensure connecting rod caps are properly aligned and torqued evenly. Incorrect torque can lead to bearing failure.
3

Flywheel Bolts

M10 x 1.5
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Apply thread locker. Torque bolts in a star pattern to ensure even clamping.
4

Crankshaft Pulley/Harmonic Balancer Bolt

M16 x 1.5
Torque Specification
81 ft-lbs (110 N·m)
Important Notes
Use a crankshaft holding tool to prevent crankshaft rotation during tightening. Apply thread locker. Ensure proper seating.

Engine Block

1

Oil Pan Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Tighten bolts in a crisscross pattern, starting from the center working outwards, to avoid warping the pan.
2

Oil Pump Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Ensure the oil pump is correctly aligned before tightening. Improper tightening may cause damage.

Cylinder Head Components

1

Valve Cover Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Tighten bolts in a crisscross pattern to ensure even gasket compression and prevent leaks.
2

Camshaft Bearing Cap Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Torque in specified sequence, starting from the center to the outside. Ensure proper alignment of bearing caps.
3

Rocker Arms/Shafts Bolts

M8 x 1.25
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Ensure rocker arm assembly is correctly positioned before tightening. Over-tightening could cause damage.
4

Camshaft Sprocket Bolt

M10 x 1.5
Torque Specification
85 ft-lbs (115 N·m)
Important Notes
Use a camshaft holding tool to prevent camshaft rotation. Ensure correct sprocket alignment.
5

Exhaust Manifold/Headers Bolts

M8 x 1.25
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Tighten bolts evenly in a specified sequence. Start from the center outwards to ensure proper sealing. May require multiple tightening passes.
6

Exhaust Manifold/Headers to Cylinder Head Bolts

M8 x 1.25
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Tighten bolts in multiple stages, using the specified torque sequence to ensure even distribution. Ensure all bolts are equally tightened to prevent exhaust leaks.

Timing System

1

Timing Belt/Chain Tensioner Bolt

M8 x 1.25
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Ensure tensioner is correctly positioned for proper belt/chain tension. Over-tightening can damage the tensioner.

Intake System

1

Throttle Body Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Tighten bolts evenly using a crisscross pattern. Over-tightening may damage throttle body or create vacuum leaks.
2

Intake Manifold Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Tighten bolts using a specified sequence. Start from center and work outwards to evenly distribute clamping force.
3

Intake Manifold Support Bracket Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure bracket alignment before tightening. These bolts support the intake manifold, preventing damage from vibration and movement.
4

EGR Valve Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Ensure correct valve positioning before tightening to prevent leaks or damage. Use a new gasket.
5

Fuel Rail Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Ensure proper seating of fuel rail on the intake manifold, tighten evenly to prevent fuel leaks. Overtightening can cause damage to the fuel rail or injectors.
6

Fuel Injector Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Ensure proper injector alignment. Do not overtighten as this can cause damage to the injector body or O-rings.

Cooling System

1

Water Pump Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Ensure a new gasket is used. Tighten bolts evenly to prevent coolant leaks. Proper alignment of the water pump is critical.
2

Water Pump Pulley Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Ensure pulley is properly aligned with the water pump before tightening. Over-tightening can damage the pulley.
3

Thermostat Housing Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Ensure new gasket is installed and the thermostat is correctly seated before tightening. Over-tightening can lead to leaks.

Electrical Sensors

1

Crankshaft Position Sensor Bolt

M6 x 1.0
Torque Specification
5.2 ft-lbs (7.9 N·m)
Important Notes
Ensure the sensor is properly seated before tightening. Overtightening could damage the sensor.
2

Camshaft Position Sensor Bolt

M6 x 1.0
Torque Specification
5.2 ft-lbs (7.9 N·m)
Important Notes
Ensure proper sensor alignment before tightening. Overtightening could damage the sensor.
3

Ignition Coil Bolt

M6 x 1.0
Torque Specification
5.2 ft-lbs (7.9 N·m)
Important Notes
Ensure coil is properly seated. Do not overtighten.

General

1

Oil Drain Plug Bolt

M14 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Use a new crush washer to ensure a leak-free seal. Do not overtighten.
2

Oil Filter Cap

N/A
Torque Specification
1 ft-lbs (1.35 N·m)
Important Notes
Hand-tighten plus a little extra, about 1 ft-lb, is adequate for proper sealing. Do not overtighten.
3

Fuel Filter Bolt/Nut

M8 x 1.25
Torque Specification
13 ft-lbs (17 N·m)
Important Notes
Tighten securely to prevent fuel leaks. Do not overtighten.
4

Alternator Mounting Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure the alternator is aligned correctly before tightening the bolts. Proper torque is essential for stability and performance.

3.6l Engine

Torque specifications for 3.6L Engine

Cylinder Head

1

Cylinder Head Bolts

M12 x 1.75
Torque Specification
1. 30 ft-lbs (41 N·m) 2. 90° 3. 90°
Important Notes
Tighten in specified sequence. Final tightening using angle torque method.
2

Rocker Arm Shaft Bolts

M8 x 1.25
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Ensure proper rocker arm alignment before torquing.
3

Valve Cover Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Tighten bolts in a criss-cross pattern to ensure even sealing.
4

Spark Plugs

M14 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Be careful not to cross-thread the spark plugs during installation.

Engine Block

1

Main Bearing Bolts

M12 x 1.75
Torque Specification
1. 30 ft-lbs (41 N·m) 2. 60 ft-lbs (81 N·m) 3. 60°
Important Notes
Tighten in specified sequence. Final tightening using angle torque method. Verify sequence.
2

Connecting Rod Nuts

M9 x 1.25
Torque Specification
1. 20 ft-lbs (27 N·m) 2. 60°
Important Notes
Tighten in two stages using an angle torque method. Check torque sequence.
3

Oil Pan Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Tighten evenly to prevent oil leaks.
4

Water Pump Bolts

M8 x 1.25
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Ensure the pump is properly seated before tightening.
5

Water Pump Pulley Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Tighten bolts evenly to prevent runout.
6

Thermostat Housing Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Tighten evenly to prevent coolant leaks.

Intake System

1

Intake Manifold Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Tighten bolts in a criss-cross pattern. Ensure even torque for proper seal.
2

Throttle Body Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Ensure the throttle body is seated properly to avoid vacuum leaks.
3

EGR Valve Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Tighten evenly to ensure proper sealing.
4

Fuel Injector Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Ensure injectors are properly seated before tightening.
5

Fuel Rail Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Tighten evenly to prevent fuel leaks.

Exhaust System

1

Exhaust Manifold/Headers Bolts

M8 x 1.25
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Tighten in a specified sequence to avoid leaks. Verify specific pattern.

Timing System

1

Timing Belt/Chain Tensioner Bolt

M8 x 1.25
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Ensure proper tensioner position before tightening.
2

Camshaft Sprocket Bolt

M10 x 1.5
Torque Specification
85 ft-lbs (115 N·m)
Important Notes
Ensure correct camshaft timing before tightening.
3

Crankshaft Pulley/Harmonic Balancer Bolt

M14 x 1.5
Torque Specification
1. 81 ft-lbs (110 N·m) 2. 90°
Important Notes
Tighten to 81 ft-lbs, then angle tighten an additional 90 degrees.

Sensors

1

Camshaft Position Sensor Bolt

M6 x 1.0
Torque Specification
7.4 ft-lbs (10 N·m)
Important Notes
Tighten carefully to avoid damaging the sensor.
2

Crankshaft Position Sensor Bolt

M6 x 1.0
Torque Specification
7.4 ft-lbs (10 N·m)
Important Notes
Tighten carefully to avoid damaging the sensor.
3

Knock Sensor Bolt

M8 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensure the sensor is properly seated on the block.
4

Coolant Temperature Sensor Bolt

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Tighten carefully to avoid damaging the sensor or threads. May also be a tapered fit - no bolt.

Transmission

1

Flywheel/Flexplate Bolts

M10 x 1.5
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Use new bolts. Ensure proper alignment to the crankshaft flange.

40tes Transmission

Torque specifications for 40tes Transmission

Transmission Mounting

1

Transmission Mounting Bolts

M12 x 1.75
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Tighten bolts in a cross pattern to ensure even clamping force. Double-check the torque after initial tightening.

Transmission Oil Pan

1

Transmission Oil Pan Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Tighten bolts in a cross pattern to ensure even gasket compression. Do not overtighten as this can damage the pan or gasket. Use new gasket during reassembly.

Fluid Plugs

1

Transmission Drain/Fill Plugs

M18 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Use a new sealing washer on drain plug. Do not overtighten.

Drive Axle

1

Drive Axle/Half Shaft Bolts

M10 x 1.25
Torque Specification
55 ft-lbs (75 N·m)
Important Notes
Tighten bolts in a cross pattern to ensure even clamping force.

Cooler Line Fittings

1

Threaded Cooler Line Fittings (Aluminum)

M14 x 1.5
Torque Specification
19 ft-lbs (26 N·m)
Important Notes
Use a back-up wrench when tightening. Do not over tighten. This is an estimated value; refer to specific fitting instructions when available.
2

Threaded Cooler Line Fittings (Steel)

M14 x 1.5
Torque Specification
22.5 ft-lbs (30.5 N·m)
Important Notes
Use a back-up wrench when tightening. Do not over tighten. This is an estimated value; refer to specific fitting instructions when available.

Tcm Mounting

1

TCM Mounting Bolts

M6 x 1.0
Torque Specification
6.6 ft-lbs (9 N·m)
Important Notes
Do not over tighten. This is an estimated value; refer to the vehicle's service manual for exact specifications.

Solenoid Pack Valve Body

1

Solenoid Pack/Valve Body Bolts

M6 x 1.0
Torque Specification
7.4 ft-lbs (10 N·m)
Important Notes
Tighten in a cross pattern to ensure even clamping force. This is an estimated value; refer to the vehicle's service manual for exact specifications.

Range Sensor

1

Range Sensor/Position Switch Bolts

M6 x 1.0
Torque Specification
6.6 ft-lbs (9 N·m)
Important Notes
Do not over tighten. This is an estimated value; refer to the vehicle's service manual for exact specifications.

Fluid Pan Filter

1

Transmission Fluid Pan Filter Bolts

M6 x 1.0
Torque Specification
7.4 ft-lbs (10 N·m)
Important Notes
Do not over tighten. This is an estimated value; refer to the vehicle's service manual for exact specifications.

Speed Sensors

1

Input/Output Speed Sensor Bolts

M6 x 1.0
Torque Specification
7.4 ft-lbs (10 N·m)
Important Notes
Do not over tighten. This is an estimated value; refer to the vehicle's service manual for exact specifications.

62te Transmission

Torque specifications for 62te Transmission

Transmission Mounting

1

Transmission Mounting Bolts

M12 x 1.75
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
These bolts secure the transmission housing to the engine block and/or transmission mount. Ensure proper alignment before tightening. Use a cross-tightening pattern.

Transmission Case

1

Transmission Bell Housing to Case Bolts

M10 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
These bolts connect the bell housing to the main transmission case and are critical for structural integrity. Use a cross tightening pattern.

Oil Pan

1

Transmission Oil Pan Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
These bolts secure the transmission oil pan. Use a cross-tightening pattern to prevent leaks. Do not over-torque.

Drain Fill Plugs

1

Transmission Drain and Fill Plugs

M18 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
These plugs require a new crush washer to ensure a proper seal. Do not over-torque.

Drive Axle

1

Drive Axle/Half Shaft Bolts

M10 x 1.5
Torque Specification
55 ft-lbs (75 N·m)
Important Notes
These bolts connect the drive axle/half shaft to the transmission. Tighten in a cross-tightening pattern.

Valve Body

1

Transmission Valve Body Bolts

M6 x 1.0
Torque Specification
7.5 ft-lbs (10 N·m)
Important Notes
Tighten these bolts in a specified sequence to prevent warping. Ensure all components are aligned properly before tightening. Do not over torque.

Solenoid Pack

1

Transmission Solenoid Pack Bolts

M5 x 0.8
Torque Specification
5.8 ft-lbs (8 N·m)
Important Notes
Ensure proper alignment before tightening. Do not over torque.

Speed Sensors

1

Transmission Input Speed Sensor Bolt

M6 x 1.0
Torque Specification
7.5 ft-lbs (10 N·m)
Important Notes
Do not over tighten or damage to the sensor or the transmission may occur.
2

Transmission Output Speed Sensor Bolt

M6 x 1.0
Torque Specification
7.5 ft-lbs (10 N·m)
Important Notes
Do not over tighten or damage to the sensor or the transmission may occur.

Range Sensor

1

Transmission Range Sensor/Manual Shaft Lever Mounting Bolt

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Ensure the sensor is properly aligned with the manual shift shaft before tightening. Do not over torque.

Cooler Lines

1

Transmission Cooler Line Fitting Torque

N/A
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
These fittings must be torqued correctly to prevent leaks, as these lines run at high pressure. Note that these fittings are often a pipe thread and the torque value is an estimate. Always refer to manufacturer specific torque values if available.

Body

Torque specifications for Body

Wheels

1

Wheel Lug Nuts

M14 x 1.5
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
Tighten lug nuts in a star pattern. Ensure proper seating of the wheel before applying torque. Recheck torque after 50-100 miles of driving.

Fuel System

1

Fuel Tank Strap Bolts

M8 x 1.25
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Ensure straps are correctly positioned before tightening. Do not overtighten.
2

Fuel Filler Neck Bolts

M6 x 1.0
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Ensure proper alignment of the fuel filler neck to the body. Do not overtighten.

Body Panels

1

Fender Mounting Bolts

M6 x 1.0
Torque Specification
10 ft-lbs (13.5 N·m)
Important Notes
Ensure proper fender alignment before tightening. Do not overtighten.
2

Bumper Cover Mounting Bolts/Fasteners

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure proper alignment of the bumper cover to the body. Avoid over-tightening plastic fasteners.
3

Grille Mounting Bolts/Clips

M5 x 0.8
Torque Specification
6 ft-lbs (8 N·m)
Important Notes
Ensure all clips are engaged before tightening bolts. Do not over-tighten.

Closures

1

Hood Hinge Bolts

M8 x 1.25
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Ensure the hood is aligned before tightening. Do not overtighten. May need adjustment shims to set proper gaps.
2

Door Hinge Bolts

M8 x 1.25
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Ensure proper door alignment before tightening. Do not overtighten. May need adjustment shims to set proper gaps.
3

Door Latch and Striker Bolts

M8 x 1.25
Torque Specification
12 ft-lbs (16.3 N·m)
Important Notes
Ensure proper alignment of latch and striker for smooth operation. Do not overtighten.
4

Trunk/Liftgate Hinge Bolts

M8 x 1.25
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Ensure proper alignment before tightening. May need adjustment shims to set proper gaps.

Lighting

1

Headlight Mounting Bolts

M5 x 0.8
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure proper alignment of the headlight to the body. Do not overtighten.
2

Taillight Mounting Bolts

M5 x 0.8
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure proper alignment and seal of the taillight to the body. Do not overtighten.

Mirrors

1

Side Mirror Mounting Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure proper mirror position and alignment before tightening. Do not overtighten.

Interior

1

Seat Mounting Bolts

M10 x 1.5
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Ensure the seat is correctly positioned. These bolts are critical for safety; use a calibrated torque wrench.
2

Seat Belt Mounting Bolts

M10 x 1.5
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Ensure proper seatbelt alignment and mounting. These bolts are critical for safety; use a calibrated torque wrench.
3

Dashboard/Instrument Panel Mounting Bolts/Screws

M4 x 0.7
Torque Specification
5.8 ft-lbs (7.9 N·m)
Important Notes
Use inch-lbs torque specification (70 in-lbs). Ensure all components are properly aligned. Do not overtighten.
4

Center Console Mounting Bolts/Screws

M4 x 0.7
Torque Specification
5.8 ft-lbs (7.9 N·m)
Important Notes
Use inch-lbs torque specification (70 in-lbs). Ensure all components are properly aligned. Do not overtighten.
5

Interior Trim Panel Fasteners

N/A
Torque Specification
3.75 ft-lbs (5 N·m)
Important Notes
Hand tighten or use 45 inch-lbs (5 N·m). Avoid over-tightening plastic clips or screws.

Brakes

Torque specifications for Brakes

Brake Calipers

1

Caliper Mounting Bolts

M12 x 1.75
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
These bolts secure the brake caliper to the caliper mounting bracket. Ensure proper thread engagement before tightening. Torque evenly to prevent distortion.
2

Caliper Guide Pin Bolts

M8 x 1.25
Torque Specification
27 ft-lbs (37 N·m)
Important Notes
These bolts secure the caliper guide pins, allowing the caliper to slide. These values are estimated and should be verified with the vehicle's service manual. Ensure the guide pins are clean and lubricated before installation.

Caliper Brackets

1

Mounting Bracket Bolts

M14 x 1.5
Torque Specification
130 ft-lbs (176 N·m)
Important Notes
These bolts attach the caliper mounting bracket to the steering knuckle. Proper torque is critical for braking stability and safety. Use new bolts if specified by the manufacturer.

Brake Rotors Drums

1

Rotor/Drum Retaining Bolt

M8 x 1.25
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
This bolt retains the rotor to the hub. This is an estimated value and should be verified with the vehicle's service manual. Ensure the rotor is flush against the hub during tightening.

Brake Hydraulics

1

Brake Hose Banjo Bolt

M10 x 1.0
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
This bolt secures the brake hose to the caliper. Always use new crush washers and ensure they are installed correctly before tightening. This value is estimated.
2

Brake Bleeder Screw

M7 x 1.0
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
This screw seals the brake fluid passage at the caliper. Do not overtighten, which can damage the bleeder screw. This value is estimated and should be verified with the vehicle's service manual.
3

Brake Line Flare Nut

3/8-24
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
This nut secures the brake line to other brake components. Overtightening can cause damage. This value is an estimate and should be verified with the vehicle's service manual. Use flare nut wrenches only.

Master Cylinder Booster

1

Master Cylinder Mounting Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
These bolts secure the master cylinder to the brake booster. Ensure proper alignment before tightening. These values are estimated and should be verified with the vehicle's service manual.
2

Brake Booster Mounting Nuts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
These nuts secure the brake booster to the vehicle firewall. Tighten evenly to prevent leaks. These values are estimated and should be verified with the vehicle's service manual.

Drivetrain

Torque specifications for Drivetrain

Engine Flywheel

1

Flywheel Bolts

M12 x 1.25
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Ensure proper flywheel alignment before tightening. Apply thread locker to bolts as specified by manufacturer.
2

Camshaft Sprocket Bolt

M10 x 1.25
Torque Specification
85 ft-lbs (115 N·m)
Important Notes
Use a holding tool to prevent camshaft rotation during tightening. Verify correct timing marks after installation.
3

Crankshaft Pulley/Harmonic Balancer Bolt

M14 x 1.5
Torque Specification
81 ft-lbs (110 N·m)
Important Notes
Use a holding tool to prevent crankshaft rotation during tightening. Apply thread locker to bolt.

Transmission Mounting

1

Transmission Mounting Bolts

M12 x 1.75
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Ensure all mounting surfaces are clean and free of debris before installation. Use proper transmission jack support.
2

Transmission Bellhousing Bolts to Engine Block

M10 x 1.5
Torque Specification
55 ft-lbs (75 N·m)
Important Notes
Ensure proper alignment of bellhousing before tightening. Start all bolts by hand before tightening.
3

Transmission Bellhousing Bolts to Engine Block (Smaller Bolts)

M8 x 1.25
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Ensure proper alignment of bellhousing before tightening. Start all bolts by hand before tightening.
4

Transmission Oil Pan Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Tighten bolts in a crisscross pattern. Use a new gasket and do not overtighten.
5

Transmission Drain and Fill Plugs

M18 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Use new sealing washers. Do not overtighten.

Driveshaft Axles

1

Drive Axle/Half Shaft Bolts

M10 x 1.25
Torque Specification
55 ft-lbs (75 N·m)
Important Notes
Ensure axle is properly seated before tightening. Tighten bolts in a crisscross pattern.
2

CV Joint/Axle Nut

M24 x 1.5
Torque Specification
185 ft-lbs (251 N·m)
Important Notes
Use a new nut, as they are usually one time use. Secure the axle to prevent rotation while tightening. Ensure cotter pin is installed if required.
3

Propeller/Drive Shaft Bolts

M10 x 1.25
Torque Specification
55 ft-lbs (75 N·m)
Important Notes
Ensure proper driveshaft alignment before tightening. Tighten bolts in a crisscross pattern. Some applications may require thread locker.

Differential Transfer

1

Differential Mounting Bolts to Frame/Chassis

M12 x 1.75
Torque Specification
70 ft-lbs (95 N·m)
Important Notes
Ensure all mounting surfaces are clean and free of debris. Tighten evenly, starting with the bolts closest to the center of the vehicle.
2

Differential Mounting Bolts to Frame/Chassis (Larger Bolts)

M14 x 1.5
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
Ensure all mounting surfaces are clean and free of debris. Tighten evenly, starting with the bolts closest to the center of the vehicle.
3

Differential Drain/Fill Plug

M18 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Use new sealing washers. Do not overtighten.
4

Transfer Case Drain/Fill Plug

M18 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Use new sealing washers. Do not overtighten. This specification is for vehicles equipped with a transfer case.

Electrical

Torque specifications for Electrical

Ignition System

1

Ignition Coil Mounting Bolt

M6 x 1.0
Torque Specification
5.8 ft-lbs (7.9 N·m)
Important Notes
Ensure proper coil grounding and positioning. Incorrect torque can cause misfires.

Starting System

1

Starter Motor Mounting Bolt

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensures a solid mount for the starter motor, preventing vibration and misalignment. Proper connection is vital for a reliable starter circuit.

Charging System

1

Alternator Mounting Bolt

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Critical for preventing vibration and ensuring proper electrical grounding of the alternator.

Battery System

1

Battery Terminal Nut

M8 x 1.25
Torque Specification
8.3 ft-lbs (11.3 N·m)
Important Notes
Crucial for a good electrical connection, preventing loose connections, arcing, and corrosion. Over-tightening can damage the battery terminals.

Engine Control System

1

Engine Control Module (ECM/PCM) Mounting Bolt

M6 x 1.0
Torque Specification
6.7 ft-lbs (9 N·m)
Important Notes
Secures the module firmly, preventing damage from vibration and ensuring good electrical ground. Estimated value.
2

Sensor Mounting Bolt

M5 x 0.8
Torque Specification
7.4 ft-lbs (10 N·m)
Important Notes
Ensures proper positioning and grounding for accurate sensor readings. Over-tightening can damage the sensor body. Estimated value.

Body Control System

1

Body Control Module (BCM) Mounting Bolt

M6 x 1.0
Torque Specification
6.7 ft-lbs (9 N·m)
Important Notes
Secures the BCM, preventing damage from vibration. Estimated value.

Grounding System

1

Ground Cable Attachment Bolt

M8 x 1.25
Torque Specification
7.4 ft-lbs (10 N·m)
Important Notes
Ensures good electrical connections. Torque may vary depending on bolt size. Estimated value.
2

Ground Cable Attachment Bolt (smaller)

M6 x 1.0
Torque Specification
5.8 ft-lbs (7.9 N·m)
Important Notes
Ensures good electrical connections. Torque may vary depending on bolt size. Estimated value.

Fuse Box

1

Fuse Box Mounting Bolt

M6 x 1.0
Torque Specification
7.4 ft-lbs (10 N·m)
Important Notes
Secures the fuse box to the vehicle body, preventing loose connections or movement. Estimated value.

Lighting System

1

Headlight/Taillight Mounting Bolt

M5 x 0.8
Torque Specification
5.8 ft-lbs (7.9 N·m)
Important Notes
Also provides ground connection to the vehicle chassis. Poor connections can cause flickering lights. Estimated value.

Connector System

1

Connector Retaining Bolt

M4 x 0.7
Torque Specification
1.5 ft-lbs (2 N·m)
Important Notes
Secures multi-pin connectors to prevent them from loosening. Estimated value. Be careful not to over-tighten.

Emissions Sensors

Torque specifications for Emissions_sensors

Exhaust System

1

Exhaust Manifold/Headers to Cylinder Head Bolts

M10 x 1.5
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Ensure mating surfaces are clean and use new gaskets if necessary. Tighten bolts in a criss-cross pattern to ensure even clamping pressure.
2

Exhaust Pipe to Exhaust Manifold/Headers Bolts

M10 x 1.5
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Ensure mating surfaces are clean and use new gaskets if necessary. Tighten bolts evenly to ensure a proper seal.
3

Catalytic Converter to Exhaust Pipe Bolts

M10 x 1.5
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Ensure mating surfaces are clean and use new gaskets if necessary. Tighten bolts evenly to ensure proper sealing and prevent leaks.
4

Upstream (Pre-Cat) Oxygen (O2) Sensor

M18 x 1.5
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Use anti-seize compound on the threads if needed. Ensure sensor is properly seated and tighten to specified torque.
5

Downstream (Post-Cat) Oxygen (O2) Sensor

M18 x 1.5
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Use anti-seize compound on the threads if needed. Ensure sensor is properly seated and tighten to specified torque.

Egr System

1

EGR Valve Bolts

M8 x 1.25
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Use a torque wrench with an inch-pound scale or convert the torque to inch-lbs. Tighten bolts evenly to ensure a leak-free seal.

Intake System

1

Manifold Absolute Pressure (MAP) Sensor Mounting Bolt

M6 x 1.0
Torque Specification
6 ft-lbs (8 N·m)
Important Notes
Be careful not to overtighten the small bolt; this could damage the sensor. Value is estimated based on typical M6 bolt torques.
2

Intake Air Temperature (IAT) Sensor Mounting Screw

M5 x 0.8
Torque Specification
4 ft-lbs (5.5 N·m)
Important Notes
Be careful not to overtighten the small screw, this could damage the sensor. Value is estimated based on typical M5 screw torques.
3

Fuel Injector Rail Bolts

M8 x 1.25
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Tighten bolts evenly to ensure proper fuel rail alignment and sealing.

Evaporative Emissions System

1

Purge Valve Solenoid Mounting Bolt/Screw

M6 x 1.0
Torque Specification
6 ft-lbs (8 N·m)
Important Notes
Be careful not to overtighten the bolt or screw, this could damage the mounting points. Value is estimated based on typical M6 bolt torques.
2

Fuel Tank Pressure Sensor Mounting Bolt/Screw

M5 x 0.8
Torque Specification
4 ft-lbs (5.5 N·m)
Important Notes
Be careful not to overtighten the screw, this could damage the sensor. Value is estimated based on typical M5 screw torques.

Exhaust

Torque specifications for Exhaust

Exhaust Manifold

1

Exhaust Manifold to Cylinder Head Bolts

M10 x 1.5
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Tighten bolts in a criss-cross pattern to ensure even clamping pressure.
2

Exhaust Pipe to Exhaust Manifold/Header Flange Bolts

M10 x 1.5
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Use new gasket for proper seal. Tighten evenly.

Catalytic Converter

1

Catalytic Converter to Exhaust Pipe Flange Bolts

M10 x 1.5
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Ensure a new gasket is used for proper sealing. Tighten evenly.

Exhaust Piping

1

Exhaust Pipe Flange Bolts (Intermediate)

M10 x 1.25
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Use new gasket. Tighten evenly in a criss-cross pattern. Estimated value.
2

Muffler to Exhaust Pipe Bolts

M8 x 1.25
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Use new gasket. Tighten evenly.
3

Exhaust Band Clamp Bolt

M8 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Tighten evenly to specified torque. Estimated value.

Exhaust Hangers

1

Exhaust Hanger Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Tighten evenly. Estimated value.

Oxygen Sensors

1

Oxygen Sensor

M18 x 1.5
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Use new sensor with pre-applied anti-seize on threads or apply new anti-seize. Ensure the sensor is properly threaded before tightening. Estimated value.

Fuel

Torque specifications for Fuel

Fuel Rail

1

Fuel Rail Mounting Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Torque bolts in a criss-cross pattern to ensure even pressure distribution. Ensure fuel rail is properly seated before final tightening.
2

Fuel Injector Mounting Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Ensure injector O-rings are properly lubricated before installation. Some injectors may be held in with a clip rather than a bolt.
3

Fuel Injector Rail Mounting Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
This may be the same bolt as the Fuel Rail Mounting Bolts. Confirm bolt location in the vehicle's repair manual.

Fuel Pump

1

Fuel Pump Mounting Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Use a criss-cross pattern if multiple bolts are present. Ensure fuel pump seal is properly seated prior to final tightening
2

Fuel Filter Mounting Bolt/Nut

M8 x 1.25
Torque Specification
13 ft-lbs (17 N·m)
Important Notes
Ensure filter is properly seated before final tightening. Check for leaks after installation.
3

Fuel Tank Strap Bolts

M10 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Tighten both straps evenly to ensure proper support. Ensure no pinching or binding of straps.
4

Fuel Filler Neck Bolts

M8 x 1.25
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Check alignment of filler neck to tank before tightening.
5

Fuel Tank Sending Unit/Module Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Tighten in a criss-cross pattern to ensure even pressure on the seal. Confirm proper installation before final torque.

Fuel Lines And Fittings

1

Fuel Line Banjo Fitting Bolt

M12 x 1.5
Torque Specification
1. 15 ft-lbs (20 N·m) 2. 45°
Important Notes
Torque to the first value then tighten an additional 45 degrees. Ensure sealing washers are installed correctly on either side of the banjo fitting.
2

Threaded Fuel Line Fitting

Varies by application
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
This is an estimated value, torque spec may vary by application. Ensure proper sealing material (e.g. PTFE tape or sealant) is used. This applies to a fitting size of approximately M10-M14, use a service manual for more precise specifications.

Evaporative Emissions

1

EVAP Canister Mounting Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Ensure the canister is properly seated before final tightening.
2

EVAP Purge Valve Mounting Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Confirm the purge valve is properly seated before final tightening.
3

EVAP Vapor Line Connection Fittings

Varies by application
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
This is an estimated value. May have a quick connect, in which case it does not require torque. Inspect lines for leaks after assembly. Refer to manufacturer's manual for specific fitting types and torque values.

Fuel Pressure Regulation

1

Fuel Pressure Regulator Mounting Bolts/Screws

M6 x 1.0
Torque Specification
8.75 ft-lbs (11.9 N·m)
Important Notes
Ensure the regulator is properly seated against its mounting surface before applying final torque.

Hvac

Torque specifications for Hvac

Ac Compressor

1

A/C Compressor Mounting Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure bolts are tightened evenly to prevent compressor housing stress.
2

A/C Line Fittings

Various, typically M8 x 1.25 or M10 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure O-rings are properly lubricated and seated before tightening. Torque all line fittings to the specified value. Over-tightening can damage sealing surfaces.

Ac Condenser

1

A/C Condenser Mounting Bolts (Small)

M6 x 1.0
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Estimated value for smaller bolts. Use lower end of range for smaller bolts. Ensure bolts are tightened evenly to prevent condenser bracket stress.
2

A/C Condenser Mounting Bolts (Large)

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Estimated value for larger bolts. Use upper end of range for larger bolts. Ensure bolts are tightened evenly to prevent condenser bracket stress.

Ac Evaporator

1

A/C Evaporator Housing/Core Bolts

M5 x 0.8
Torque Specification
6 ft-lbs (8 N·m)
Important Notes
Estimated value. Use caution when tightening bolts near plastic components. Torque evenly.

Heater Core

1

Heater Core Mounting/Housing Bolts

M5 x 0.8
Torque Specification
6 ft-lbs (8 N·m)
Important Notes
Estimated value. Use caution when tightening bolts near plastic components. Torque evenly.

Blower Motor

1

Blower Motor Mounting Bolts

M6 x 1.0
Torque Specification
5 ft-lbs (7 N·m)
Important Notes
Estimated value. Do not over-tighten. Torque evenly.

Hvac Control

1

HVAC Control Module/Unit Mounting Bolts

M4 x 0.7
Torque Specification
5 ft-lbs (7 N·m)
Important Notes
Estimated value. Use caution when tightening bolts. Do not over-tighten.

Refrigerant Circuit

1

A/C Expansion Valve/Orifice Tube Bolts/Fittings

Various, M6 x 1.0
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Ensure proper alignment and sealing of fittings and valves. Overtightening can cause damage.
2

Receiver/Dryer Mounting Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Ensure the receiver/dryer is securely mounted to prevent vibration.
3

A/C Pressure Sensor Mounting/Fitting

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Ensure the sensor is correctly aligned to avoid damage or leaks. Do not over-tighten.

Suspension

Torque specifications for Suspension

Front Struts

1

Strut Upper Mounting Bolts

M10 x 1.5
Torque Specification
85 ft-lbs (115 N·m)
Important Notes
These bolts secure the upper strut mount to the vehicle's body. Ensure proper alignment before tightening.
2

Strut to Steering Knuckle Bolts

M12 x 1.75
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
These bolts connect the strut body to the steering knuckle. Ensure proper alignment of the knuckle before tightening.

Front Control Arms

1

Control Arm to Frame Bolts

M14 x 2.0
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
These bolts attach the control arm to the vehicle's frame. Ensure bushings are properly seated.
2

Ball Joint Nut

M12 x 1.5
Torque Specification
70 ft-lbs (95 N·m)
Important Notes
This nut secures the ball joint stud to the steering knuckle. Do not overtighten as it is a castle nut and requires a cotter pin.

Steering

1

Tie Rod End Nut

M10 x 1.25
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
This nut secures the tie rod end to the steering knuckle. Do not overtighten as it is a castle nut and requires a cotter pin.

Sway Bar

1

Sway Bar Link Nut

M10 x 1.5
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
These nuts secure the sway bar links to the strut or control arm. Ensure bushings are properly aligned.
2

Sway Bar Mounting Bracket Bolts

M8 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
These bolts secure the sway bar brackets to the frame. Ensure proper bracket alignment.

Rear Suspension

1

Rear Trailing Arm Bolts

M14 x 2.0
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
These bolts secure the rear trailing arm to the vehicle frame. Ensure proper alignment.

Subframe

1

Subframe Bolts

M14 x 2.0
Torque Specification
1. 90 ft-lbs (122 N·m) 2. 90°
Important Notes
These bolts secure the subframe to the vehicle's chassis. They require a torque plus angle sequence.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What IS the recommended torque specification for the cylinder head bolts on a 2015-2017 Chrysler 200?

The cylinder head bolts should be torqued to 80 ft-lbs (108 Nm) in three stages. First, torque to 20 ft-lbs (27 Nm), then to 45 ft-lbs (61 Nm), and finally to 80 ft-lbs (108 Nm).

Q2

What IS the proper torque specification for the spark plugs on a 2015-2017 Chrysler 200?

The spark plugs should be torqued to 15 ft-lbs (20 Nm).

Q3

What tools do I need to properly measure and apply torque?

To accurately measure and apply torque, you will need a torque wrench. A torque wrench IS a specialized tool that provides precise control over the amount of torque applied to a fastener.

Q4

How do I ensure that the bolts are properly torqued?

To ensure proper torque, always follow the specified torque sequence and use a torque wrench that IS calibrated to Chrysler specifications. Additionally, re-check the torque after a few days of driving to ensure that the bolts have not loosened.

Q5

What are the consequences of over-torquing or under-torquing bolts?

Over-torquing bolts can stretch or damage the threads, while under-torquing can result in loose bolts and potential component failure. Both scenarios can compromise the safety and reliability of your vehicle.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Digital Torque Wrench (10-100 Nm)

Essential for tightening fasteners to precise torque specifications, preventing damage and ensuring proper assembly. This range IS suitable for many applications on the 200.

  • Digital display for accurate readings
  • Audible alarm when target torque IS reached
  • Multiple units (Nm, ft-lb, in-lb)
  • Reversible ratcheting mechanism
Learn more
Service Procedures

Cylinder Head Bolt Tightening

Provides step-by-step instructions for tightening cylinder head bolts to precise torque specifications for the Chrysler 200.

  • Clean the cylinder head and block mating surfaces.
  • Lubricate the cylinder head bolts with clean engine oil.
  • Install the cylinder head bolts and tighten them to 40 Nm (30 ft-lb) in three stages.
  • Tighten the cylinder head bolts to 60 Nm (44 ft-lb) in a crisscross pattern.
  • Tighten the cylinder head bolts to 80 Nm (59 ft-lb) in a crisscross pattern.
  • Re-tighten the cylinder head bolts in a crisscross pattern.
View full procedure

Connecting Rod Bolt Tightening

Provides step-by-step instructions for tightening connecting rod bolts to precise torque specifications for the Chrysler 200.

  • Clean the connecting rod and crankshaft mating surfaces.
  • Lubricate the connecting rod bolts with clean engine oil.
  • Install the connecting rod bolts and tighten them to 10 Nm (7 ft-lb).
  • Tighten the connecting rod bolts to 30 Nm (22 ft-lb).
  • Tighten the connecting rod bolts to 50 Nm (37 ft-lb).
  • Re-tighten the connecting rod bolts.
View full procedure

Main Bearing Cap Bolt Tightening

Provides step-by-step instructions for tightening main bearing cap bolts to precise torque specifications for the Chrysler 200.

  • Clean the main bearing caps and block mating surfaces.
  • Lubricate the main bearing cap bolts with clean engine oil.
  • Install the main bearing cap bolts and tighten them to 30 Nm (22 ft-lb).
  • Tighten the main bearing cap bolts to 60 Nm (44 ft-lb).
  • Tighten the main bearing cap bolts to 90 Nm (66 ft-lb).
  • Re-tighten the main bearing cap bolts.
View full procedure
Technical Service Bulletins

Technical Service Bulletin 19-002-17

2017-03-10

This bulletin provides updated torque specifications for the power steering pump pulley bolt on 2015-2017 Chrysler 200 vehicles.

2015-2017 200

Resolution: The power steering pump pulley bolt should be tightened to 75 Nm (55 ft-lb). This supersedes the previous torque specification of 60 Nm (44 ft-lb).

Technical Service Bulletin 18-011-16

2016-09-01

This bulletin provides updated torque specifications for the front brake caliper mounting bolts on 2015-2017 Chrysler 200 vehicles.

2015-2017 200

Resolution: The front brake caliper mounting bolts should be tightened to 120 Nm (89 ft-lb). This supersedes the previous torque specification of 100 Nm (74 ft-lb).

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About the Author

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Alan Montanye - Automotive Technical Specialist
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Alan Montanye

Automotive Technical Specialist

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