Chrysler Vehicle Models 200 2011-2014 Torque Specifications
Complete Chrysler Vehicle Models 200 2011-2014 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.
Important Information
Safety guidelines and reference information for proper torque application
Safety First
- Always verify torque specifications with your vehicle's factory service manual
- Use properly calibrated torque wrenches
- Replace all torque-to-yield (TTY) bolts - they are single-use only
- When in doubt, consult a professional mechanic
Quick Reference Guide
Quick Reference Guide
Common Torque Patterns
Star Pattern
Used for wheels and other circular bolt patterns
Cross Pattern
Used for gaskets and cover plates
Sequential Pattern
Used for head bolts and other critical components
Common Mistakes to Avoid
Common Mistakes to Avoid
Over-tightening
Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.
Always use a calibrated torque wrench and follow specifications exactly.
Incorrect Torque Sequence
Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.
Follow the manufacturer's specified torque sequence pattern.
Dirty Threads
Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.
Clean and inspect all threads before assembly. Use new thread locker if specified.
Reusing TTY Bolts
Torque-to-yield bolts are designed to stretch and must not be reused.
Always replace TTY bolts with new ones. They are single-use only.
Dry vs. Lubricated
Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.
Check if specs are for dry or lubricated threads. Use specified lubricant when required.
Recommended Tools
Recommended Tools
Torque Wrench (1/4" Drive)
Torque Wrench (3/8" Drive)
Torque Wrench (1/2" Drive)
Angle Gauge
Torque Wrench Care
- Calibrate annually or after 5,000 clicks
- Store at lowest setting
- Keep clean and lubricated
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Torque Calculator
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2.4l Engine
Torque specifications for 2.4L Engine
2.4l Engine
Torque specifications for 2.4L Engine
Cylinder Head
1 Cylinder Head Bolts
M12 x 1.75
Cylinder Head Bolts
M12 x 1.75 2 Camshaft Bearing Cap Bolts
M8 x 1.25
Camshaft Bearing Cap Bolts
M8 x 1.25 3 Rocker Arms/Shafts Bolts
M8 x 1.25
Rocker Arms/Shafts Bolts
M8 x 1.25 4 Valve Cover Bolts
M6 x 1.0
Valve Cover Bolts
M6 x 1.0 5 Ignition Coil Bolts
M6 x 1.0
Ignition Coil Bolts
M6 x 1.0Engine Block
1 Main Bearing Bolts
M12 x 1.75
Main Bearing Bolts
M12 x 1.75 2 Connecting Rod Nuts
M9 x 1.25
Connecting Rod Nuts
M9 x 1.25 3 Oil Pan Bolts
M6 x 1.0
Oil Pan Bolts
M6 x 1.0 4 Oil Filter Housing Bolts
M6 x 1.0
Oil Filter Housing Bolts
M6 x 1.0 5 Knock Sensor Bolt
M8 x 1.25
Knock Sensor Bolt
M8 x 1.25Timing System
1 Timing Belt/Chain Tensioner Bolt
M10 x 1.5
Timing Belt/Chain Tensioner Bolt
M10 x 1.5 2 Camshaft Sprocket Bolt
M10 x 1.5
Camshaft Sprocket Bolt
M10 x 1.5 3 Timing Chain/Belt Guide Bolt
M6 x 1.0
Timing Chain/Belt Guide Bolt
M6 x 1.0Front End Accessories
1 Crankshaft Pulley/Harmonic Balancer Bolt
M14 x 1.5
Crankshaft Pulley/Harmonic Balancer Bolt
M14 x 1.5 2 Water Pump Bolts
M6 x 1.0
Water Pump Bolts
M6 x 1.0 3 Water Pump Pulley Bolts
M6 x 1.0
Water Pump Pulley Bolts
M6 x 1.0 4 Serpentine/Accessory Drive Belt Tensioner Bolt
M10 x 1.5
Serpentine/Accessory Drive Belt Tensioner Bolt
M10 x 1.5Intake Exhaust
1 Throttle Body Bolts
M6 x 1.0
Throttle Body Bolts
M6 x 1.0 2 Intake Manifold Bolts
M6 x 1.0
Intake Manifold Bolts
M6 x 1.0 3 Exhaust Manifold/Headers Bolts
M8 x 1.25
Exhaust Manifold/Headers Bolts
M8 x 1.25Fuel System
1 Fuel Injector Bolts
M6 x 1.0
Fuel Injector Bolts
M6 x 1.0Cooling System
1 Thermostat Housing Bolts
M6 x 1.0
Thermostat Housing Bolts
M6 x 1.0 2 Coolant Temperature Sensor
M10 x 1.0
Coolant Temperature Sensor
M10 x 1.0Other
1 Flywheel Bolts
M10 x 1.5
Flywheel Bolts
M10 x 1.5 2 Spark Plugs
M14 x 1.25
Spark Plugs
M14 x 1.25 3 Oil Drain Plug
M14 x 1.5
Oil Drain Plug
M14 x 1.5 4 Engine Coolant Drain Plug
M14 x 1.5
Engine Coolant Drain Plug
M14 x 1.5 3.6l Engine
Torque specifications for 3.6L Engine
3.6l Engine
Torque specifications for 3.6L Engine
Cylinder Head
1 Cylinder Head Bolts
M12 x 1.75
Cylinder Head Bolts
M12 x 1.75 2 Rocker Arm/Shaft Bolts
M8 x 1.25
Rocker Arm/Shaft Bolts
M8 x 1.25 3 Camshaft Sprocket Bolts
M10 x 1.5
Camshaft Sprocket Bolts
M10 x 1.5 4 Camshaft Bearing Cap Bolts
M6 x 1.0
Camshaft Bearing Cap Bolts
M6 x 1.0 5 Spark Plugs
M14 x 1.25
Spark Plugs
M14 x 1.25Engine Block
1 Main Bearing Bolts
M12 x 1.75
Main Bearing Bolts
M12 x 1.75 2 Connecting Rod Nuts
M9 x 1.25
Connecting Rod Nuts
M9 x 1.25 3 Oil Pan Bolts
M6 x 1.0
Oil Pan Bolts
M6 x 1.0 4 Oil Drain Plug Bolt
M14 x 1.5
Oil Drain Plug Bolt
M14 x 1.5 5 Knock Sensor Bolt
M8 x 1.25
Knock Sensor Bolt
M8 x 1.25 6 Oil Filter Housing Bolt
M6 x 1.0
Oil Filter Housing Bolt
M6 x 1.0Intake Exhaust
1 Intake Manifold Bolts
M6 x 1.0
Intake Manifold Bolts
M6 x 1.0 2 Throttle Body Bolts
M6 x 1.0
Throttle Body Bolts
M6 x 1.0 3 Exhaust Manifold/Headers Bolts
M8 x 1.25
Exhaust Manifold/Headers Bolts
M8 x 1.25 4 Exhaust Manifold to Cylinder Head Stud
M8 x 1.25
Exhaust Manifold to Cylinder Head Stud
M8 x 1.25 5 Fuel Injector Bolts
M6 x 1.0
Fuel Injector Bolts
M6 x 1.0Cooling System
1 Water Pump Bolts
M6 x 1.0
Water Pump Bolts
M6 x 1.0 2 Water Pump Pulley Bolts
M6 x 1.0
Water Pump Pulley Bolts
M6 x 1.0 3 Thermostat Housing Bolts
M6 x 1.0
Thermostat Housing Bolts
M6 x 1.0Timing System
1 Timing Belt/Chain Tensioner Bolt
M8 x 1.25
Timing Belt/Chain Tensioner Bolt
M8 x 1.25Rotating Assembly
1 Flywheel Bolts
M10 x 1.5
Flywheel Bolts
M10 x 1.5 2 Crankshaft Pulley/Harmonic Balancer Bolt
M14 x 1.5
Crankshaft Pulley/Harmonic Balancer Bolt
M14 x 1.5Accessory Drive
1 Serpentine/Accessory Drive Belt Tensioner Bolt
M10 x 1.5
Serpentine/Accessory Drive Belt Tensioner Bolt
M10 x 1.5 2 Drive Belt Idler Pulley Bolt
M10 x 1.5
Drive Belt Idler Pulley Bolt
M10 x 1.5Engine Mounts
1 Engine Mount Bolts
M12 x 1.75
Engine Mount Bolts
M12 x 1.75Valve Train
1 Valve Cover Bolts
M6 x 1.0
Valve Cover Bolts
M6 x 1.0 2 Ignition Coil Bolts
M6 x 1.0
Ignition Coil Bolts
M6 x 1.0 40tes Transmission
Torque specifications for 40tes Transmission
40tes Transmission
Torque specifications for 40tes Transmission
Transmission Mounting
1 Transmission Mounting Bolts
M12 x 1.75
Transmission Mounting Bolts
M12 x 1.75Transmission Case
1 Transmission Case Bolts
M10 x 1.5
Transmission Case Bolts
M10 x 1.5Transmission Oil Pan
1 Transmission Oil Pan Bolts
M6 x 1.0
Transmission Oil Pan Bolts
M6 x 1.0Torque Converter Housing
1 Torque Converter Housing Bolts
M10 x 1.5
Torque Converter Housing Bolts
M10 x 1.5Transmission Drain Fill Plugs
1 Transmission Fluid Drain/Fill Plug
M18 x 1.5
Transmission Fluid Drain/Fill Plug
M18 x 1.5Drive Axle Half Shaft
1 Drive Axle/Half Shaft Bolts
M10 x 1.5
Drive Axle/Half Shaft Bolts
M10 x 1.5Cv Joint Axle Nut
1 CV Joint/Axle Nut
M24 x 1.5
CV Joint/Axle Nut
M24 x 1.5Valve Body
1 Valve Body Bolts
M6 x 1.0
Valve Body Bolts
M6 x 1.0Shift Solenoid
1 Transmission Shift Solenoid Bolts
M5 x 0.8
Transmission Shift Solenoid Bolts
M5 x 0.8Speed Sensors
1 Input Speed Sensor Bolt
M5 x 0.8
Input Speed Sensor Bolt
M5 x 0.8 2 Output Speed Sensor Bolt
M5 x 0.8
Output Speed Sensor Bolt
M5 x 0.8Range Sensor Mode Switch
1 Transmission Range Sensor/Mode Switch Bolts
M6 x 1.0
Transmission Range Sensor/Mode Switch Bolts
M6 x 1.0 62te Transmission
Torque specifications for 62te Transmission
62te Transmission
Torque specifications for 62te Transmission
Transmission Mounting
1 Transmission Mounting Bolts
M12 x 1.75
Transmission Mounting Bolts
M12 x 1.75 2 Transmission Case/Bellhousing Bolts
M10 x 1.5
Transmission Case/Bellhousing Bolts
M10 x 1.5Transmission Pan
1 Transmission Oil Pan Bolts
M6 x 1.0
Transmission Oil Pan Bolts
M6 x 1.0Transmission Plugs
1 Transmission Drain and Fill Plugs
M18 x 1.5
Transmission Drain and Fill Plugs
M18 x 1.5Drivetrain Connections
1 Drive Axle/Half Shaft Bolts
M10 x 1.5
Drive Axle/Half Shaft Bolts
M10 x 1.5Transmission Cooling
1 Transmission Cooler Line Fittings
M16 x 1.5
Transmission Cooler Line Fittings
M16 x 1.5Valve Body
1 Valve Body Bolts
M6 x 1.0
Valve Body Bolts
M6 x 1.0Sensors And Switches
1 Input Speed Sensor Bolt
M6 x 1.0
Input Speed Sensor Bolt
M6 x 1.0 2 Output Speed Sensor Bolt
M6 x 1.0
Output Speed Sensor Bolt
M6 x 1.0 3 Transmission Range Sensor Mounting Bolts
M6 x 1.0
Transmission Range Sensor Mounting Bolts
M6 x 1.0Filtration And Solenoids
1 Transmission Filter Bolts
M6 x 1.0
Transmission Filter Bolts
M6 x 1.0 2 Transmission Solenoid Pack Mounting Bolts
M6 x 1.0
Transmission Solenoid Pack Mounting Bolts
M6 x 1.0 Body
Torque specifications for Body
Body
Torque specifications for Body
Hood Components
1 Hood Hinge Bolts (Body Side)
M8 x 1.25
Hood Hinge Bolts (Body Side)
M8 x 1.25 2 Hood Latch Mounting Bolts
M6 x 1.0
Hood Latch Mounting Bolts
M6 x 1.0Fender Components
1 Fender Mounting Bolts
M8 x 1.25
Fender Mounting Bolts
M8 x 1.25Door Components
1 Door Hinge Bolts (Body Side)
M10 x 1.5
Door Hinge Bolts (Body Side)
M10 x 1.5 2 Door Latch/Striker Bolts
M8 x 1.25
Door Latch/Striker Bolts
M8 x 1.25Trunk Liftgate Components
1 Trunk/Liftgate Hinge Bolts (Body Side)
M10 x 1.5
Trunk/Liftgate Hinge Bolts (Body Side)
M10 x 1.5 2 Trunk/Liftgate Latch/Striker Bolts
M8 x 1.25
Trunk/Liftgate Latch/Striker Bolts
M8 x 1.25Bumper Components
1 Bumper Mounting Bolts (Front & Rear)
M10 x 1.5
Bumper Mounting Bolts (Front & Rear)
M10 x 1.5Lighting Components
1 Headlight Assembly Mounting Bolts
M6 x 1.0
Headlight Assembly Mounting Bolts
M6 x 1.0 2 Taillight Assembly Mounting Bolts
M6 x 1.0
Taillight Assembly Mounting Bolts
M6 x 1.0Interior Components
1 Seat Mounting Bolts
M10 x 1.5
Seat Mounting Bolts
M10 x 1.5 2 Dashboard Mounting Bolts/Fasteners
M5 x 0.8
Dashboard Mounting Bolts/Fasteners
M5 x 0.8Exterior Accessories
1 Side Mirror Mounting Bolts
M8 x 1.25
Side Mirror Mounting Bolts
M8 x 1.25 2 Running Board Mounting Bolts
M10 x 1.5
Running Board Mounting Bolts
M10 x 1.5 3 Spoiler Mounting Bolts
M6 x 1.0
Spoiler Mounting Bolts
M6 x 1.0 Brakes
Torque specifications for Brakes
Brakes
Torque specifications for Brakes
Caliper Mounting
1 Brake Caliper Mounting Bolts
M10 x 1.5
Brake Caliper Mounting Bolts
M10 x 1.5 2 Brake Caliper Mounting Bracket Bolts
M12 x 1.75
Brake Caliper Mounting Bracket Bolts
M12 x 1.75Rotor Mounting
1 Brake Disc/Drum Retaining Bolts
M8 x 1.25
Brake Disc/Drum Retaining Bolts
M8 x 1.25Hydraulic Connections
1 Brake Hose Banjo Bolt
M10 x 1.0
Brake Hose Banjo Bolt
M10 x 1.0 2 Brake Caliper Bleeder Screw
M7 x 1.0
Brake Caliper Bleeder Screw
M7 x 1.0Master Cylinder And Booster
1 Master Cylinder Mounting Bolts
M8 x 1.25
Master Cylinder Mounting Bolts
M8 x 1.25 2 Brake Booster Mounting Nuts/Bolts
M8 x 1.25
Brake Booster Mounting Nuts/Bolts
M8 x 1.25Parking Brake
1 Parking Brake Cable Adjuster Nut
M8 x 1.25
Parking Brake Cable Adjuster Nut
M8 x 1.25 Drivetrain
Torque specifications for Drivetrain
Drivetrain
Torque specifications for Drivetrain
Engine To Transmission
1 Flywheel Bolts
M12 x 1.25
Flywheel Bolts
M12 x 1.25 2 Torque Converter Bolts to Flywheel/Flexplate
M10 x 1.25
Torque Converter Bolts to Flywheel/Flexplate
M10 x 1.25 3 Transmission to Engine Bolts
M12 x 1.75
Transmission to Engine Bolts
M12 x 1.75 4 Transmission Mounting Bolts
M10 x 1.5
Transmission Mounting Bolts
M10 x 1.5Transmission
1 Transmission Oil Pan Bolts
M6 x 1.0
Transmission Oil Pan Bolts
M6 x 1.0 2 Transmission Drain and Fill Plugs
M18 x 1.5
Transmission Drain and Fill Plugs
M18 x 1.5Driveshaft And Axles
1 Drive Axle/Half Shaft Bolts (Inner)
M10 x 1.25
Drive Axle/Half Shaft Bolts (Inner)
M10 x 1.25 2 CV Joint/Axle Nut
M24 x 1.5
CV Joint/Axle Nut
M24 x 1.5 3 Propeller/Drive Shaft Bolts
M10 x 1.5
Propeller/Drive Shaft Bolts
M10 x 1.5 4 Center Support Bearing Bolts
M10 x 1.5
Center Support Bearing Bolts
M10 x 1.5Differential
1 Differential Mounting Bolts
M12 x 1.75
Differential Mounting Bolts
M12 x 1.75 2 Differential Drain/Fill Plug
M18 x 1.5
Differential Drain/Fill Plug
M18 x 1.5Transfer Case
1 Transfer Case Mounting Bolts
M12 x 1.75
Transfer Case Mounting Bolts
M12 x 1.75 2 Transfer Case Drain/Fill Plug
M18 x 1.5
Transfer Case Drain/Fill Plug
M18 x 1.5 Electrical
Torque specifications for Electrical
Electrical
Torque specifications for Electrical
Ignition System
1 Ignition Coil Mounting Bolt
M6 x 1.0
Ignition Coil Mounting Bolt
M6 x 1.0Starting System
1 Starter Motor Mounting Bolt
M10 x 1.5
Starter Motor Mounting Bolt
M10 x 1.5Charging System
1 Alternator Mounting Bolt
M10 x 1.5
Alternator Mounting Bolt
M10 x 1.5Battery System
1 Battery Terminal Nut
M8 x 1.25
Battery Terminal Nut
M8 x 1.25Powertrain Control
1 Engine Control Unit (ECU/PCM) Mounting Bolt
M6 x 1.0
Engine Control Unit (ECU/PCM) Mounting Bolt
M6 x 1.0 2 Transmission Control Module (TCM) Mounting Bolt
M6 x 1.0
Transmission Control Module (TCM) Mounting Bolt
M6 x 1.0Body Control
1 Body Control Module (BCM) Mounting Bolt
M6 x 1.0
Body Control Module (BCM) Mounting Bolt
M6 x 1.0Grounding System
1 Ground Strap Mounting Bolt (Small)
M6 x 1.0
Ground Strap Mounting Bolt (Small)
M6 x 1.0 2 Ground Strap Mounting Bolt (Large)
M8 x 1.25
Ground Strap Mounting Bolt (Large)
M8 x 1.25Anti Lock Braking
1 ABS Module Mounting Bolt
M6 x 1.0
ABS Module Mounting Bolt
M6 x 1.0Sensor System
1 Sensor Mounting Bolt (Typical)
M6 x 1.0
Sensor Mounting Bolt (Typical)
M6 x 1.0Lighting System
1 Headlight/Taillight Mounting Bolt
M5 x 0.8
Headlight/Taillight Mounting Bolt
M5 x 0.8 Emissions Sensors
Torque specifications for Emissions_sensors
Emissions Sensors
Torque specifications for Emissions_sensors
Egr System
1 EGR Valve Mounting Bolts
M8 x 1.25
EGR Valve Mounting Bolts
M8 x 1.25Exhaust Manifold
1 Exhaust Manifold to Cylinder Head Bolts
M10 x 1.5
Exhaust Manifold to Cylinder Head Bolts
M10 x 1.5 2 Exhaust Pipe to Exhaust Manifold/Headers Bolts
M10 x 1.5
Exhaust Pipe to Exhaust Manifold/Headers Bolts
M10 x 1.5Catalytic Converter
1 Catalytic Converter to Exhaust Pipe Bolts
M10 x 1.5
Catalytic Converter to Exhaust Pipe Bolts
M10 x 1.5Oxygen Sensors
1 Oxygen Sensor Mounting
M18 x 1.5 (estimated)
Oxygen Sensor Mounting
M18 x 1.5 (estimated)Manifold Pressure Sensor
1 MAP Sensor Mounting Bolt/Screw
M6 x 1.0 (estimated)
MAP Sensor Mounting Bolt/Screw
M6 x 1.0 (estimated)Exhaust Gas Temperature Sensor
1 EGT Sensor Mounting Bolt/Nut
M8 x 1.25 (estimated)
EGT Sensor Mounting Bolt/Nut
M8 x 1.25 (estimated)Nox Sensor
1 NOx Sensor Mounting Bolts
M8 x 1.25 (estimated)
NOx Sensor Mounting Bolts
M8 x 1.25 (estimated) Exhaust
Torque specifications for Exhaust
Exhaust
Torque specifications for Exhaust
Exhaust Manifold
1 Exhaust Manifold/Header to Cylinder Head Bolts
M8 x 1.25
Exhaust Manifold/Header to Cylinder Head Bolts
M8 x 1.25 2 Exhaust Pipe to Exhaust Manifold/Header Bolts
M10 x 1.5
Exhaust Pipe to Exhaust Manifold/Header Bolts
M10 x 1.5Exhaust Piping
1 Catalytic Converter to Exhaust Pipe Bolts
M10 x 1.5
Catalytic Converter to Exhaust Pipe Bolts
M10 x 1.5 2 Muffler to Exhaust Pipe Bolts
M10 x 1.5
Muffler to Exhaust Pipe Bolts
M10 x 1.5 3 Exhaust Clamp Bolts
M8 x 1.25
Exhaust Clamp Bolts
M8 x 1.25Exhaust Hangers
1 Exhaust Hanger Bolts/Nuts
M8 x 1.25
Exhaust Hanger Bolts/Nuts
M8 x 1.25Oxygen Sensors
1 Oxygen Sensor
M18 x 1.5
Oxygen Sensor
M18 x 1.5 Fuel
Torque specifications for Fuel
Fuel
Torque specifications for Fuel
Fuel Rail
1 Fuel Rail Mounting Bolts
M6 x 1.0
Fuel Rail Mounting Bolts
M6 x 1.0 2 Fuel Pressure Regulator Bolts/Screws
M5 x 0.8
Fuel Pressure Regulator Bolts/Screws
M5 x 0.8 3 Fuel Line Fitting at Fuel Rail (Flared Fitting 8-10mm)
Dependent on Fitting
Fuel Line Fitting at Fuel Rail (Flared Fitting 8-10mm)
Dependent on Fitting 4 Fuel Line Fitting at Fuel Rail (Banjo Fitting)
Dependent on Fitting
Fuel Line Fitting at Fuel Rail (Banjo Fitting)
Dependent on FittingFuel Injectors
1 Fuel Injector Mounting Bolts
M6 x 1.0
Fuel Injector Mounting Bolts
M6 x 1.0Fuel Pump
1 Fuel Pump Mounting Bolts
M6 x 1.0
Fuel Pump Mounting Bolts
M6 x 1.0 2 Fuel Tank Sending Unit Retaining Ring
N/A
Fuel Tank Sending Unit Retaining Ring
N/AFuel Tank
1 Fuel Filler Neck Bolts
M6 x 1.0
Fuel Filler Neck Bolts
M6 x 1.0 2 Fuel Tank Drain Plug
M12 x 1.5
Fuel Tank Drain Plug
M12 x 1.5Fuel Filter
1 Fuel Filter Bolt/Nut
M10 x 1.25
Fuel Filter Bolt/Nut
M10 x 1.25 Hvac
Torque specifications for Hvac
Hvac
Torque specifications for Hvac
Ac Compressor
1 A/C Compressor Mounting Bolts
M10 x 1.5
A/C Compressor Mounting Bolts
M10 x 1.5Ac Lines
1 A/C Line Fitting Bolts
M8 x 1.25
A/C Line Fitting Bolts
M8 x 1.25Evaporator Core
1 Evaporator Core Housing Mounting Bolts
M6 x 1.0
Evaporator Core Housing Mounting Bolts
M6 x 1.0Blower Motor
1 HVAC Blower Motor Mounting Bolts
M6 x 1.0
HVAC Blower Motor Mounting Bolts
M6 x 1.0Blend Door Actuator
1 HVAC Blend Door Actuator Mounting Screws
M5 x 0.8
HVAC Blend Door Actuator Mounting Screws
M5 x 0.8Control Module
1 HVAC Control Module/Unit Mounting Screws
M6 x 1.0
HVAC Control Module/Unit Mounting Screws
M6 x 1.0Condenser
1 Condenser Mounting Bolts
M8 x 1.25
Condenser Mounting Bolts
M8 x 1.25Receiver Drier
1 Receiver Drier Mounting Bolts
M6 x 1.0
Receiver Drier Mounting Bolts
M6 x 1.0Expansion Valve
1 Expansion Valve Mounting Bolts
M6 x 1.0
Expansion Valve Mounting Bolts
M6 x 1.0 Suspension
Torque specifications for Suspension
Suspension
Torque specifications for Suspension
Front Suspension
1 Upper Strut Mount Bolts
M8 x 1.25
Upper Strut Mount Bolts
M8 x 1.25 2 Lower Strut Mount/Fork Bolts
M14 x 2.0
Lower Strut Mount/Fork Bolts
M14 x 2.0 3 Steering Knuckle to Strut Bolts
M12 x 1.75
Steering Knuckle to Strut Bolts
M12 x 1.75 4 Lower Control Arm to Frame Bolts
M14 x 2.0
Lower Control Arm to Frame Bolts
M14 x 2.0 5 Lower Control Arm to Ball Joint Nut
M12 x 1.5
Lower Control Arm to Ball Joint Nut
M12 x 1.5 6 Ball Joint Pinch Bolt
M10 x 1.5
Ball Joint Pinch Bolt
M10 x 1.5 7 Sway Bar Link Nut
M10 x 1.5
Sway Bar Link Nut
M10 x 1.5 8 Sway Bar Bushing Bracket Bolts
M8 x 1.25
Sway Bar Bushing Bracket Bolts
M8 x 1.25 9 Tie Rod End Nut
M12 x 1.25
Tie Rod End Nut
M12 x 1.25 10 Wheel Hub/Bearing Assembly Bolts
M12 x 1.75
Wheel Hub/Bearing Assembly Bolts
M12 x 1.75Steering System
1 Steering Gear/Rack Mounting Bolts
M14 x 2.0
Steering Gear/Rack Mounting Bolts
M14 x 2.0Troubleshooting Guide
Common issues, diagnostic steps, and prevention guidelines
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Loose Components
Symptoms:
- Rattling or vibration noises
- Visible movement in components
- Uneven panel gaps
Solutions:
- Clean threads and mounting surfaces
- Replace damaged fasteners
- Apply proper torque in sequence
- Use thread locker if specified
Stripped Fasteners
Symptoms:
- Unable to achieve proper torque
- Fastener spins freely
- Visible thread damage
Solutions:
- Use thread repair kit if appropriate
- Install thread insert (HeliCoil)
- Replace component if threaded hole is damaged
- Upgrade to higher grade fastener if recommended
Overtightened Components
Symptoms:
- Cracked or deformed parts
- Broken fasteners
- Compressed gaskets or seals
Solutions:
- Replace damaged components
- Use new fasteners
- Follow proper torque sequence
- Verify correct torque specifications
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Visual Inspection
Inspect the affected area for any visible signs of damage or wear
- Check for cracks or deformation
- Look for signs of excessive wear
- Verify proper fastener installation
Torque Verification
Verify the torque applied to the fasteners
- Check the torque wrench calibration
- Verify the torque specification
- Compare the applied torque to the specification
Thread Assessment
Assess the condition of the threads
- Check for signs of thread damage
- Verify the thread type and size
- Check for proper thread engagement
Prevention Guidelines
Best practices, maintenance tips, tool care
Prevention Guidelines
Best practices, maintenance tips, tool care
Best Practices
- Always follow the recommended torque specification
- Use the correct type and size of fasteners
- Verify the torque wrench calibration regularly
Maintenance Tips
- Regularly inspect the affected area for signs of wear or damage
- Replace damaged or worn-out components promptly
- Keep the work area clean and organized
Tool Care
- Regularly clean and maintain the torque wrench
- Store the torque wrench in a dry and secure location
- Verify the torque wrench calibration before each use
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What IS the recommended torque for the engine head bolts on a 2011-2014 Chrysler 200?
What IS the recommended torque for the engine head bolts on a 2011-2014 Chrysler 200?
The engine head bolts on a 2011-2014 Chrysler 200 should be tightened to 30 ft-lbs, then an additional 90 degrees.
Q2 What are the torque specifications for the wheel nuts on a 2011-2014 Chrysler 200?
What are the torque specifications for the wheel nuts on a 2011-2014 Chrysler 200?
The wheel nuts on a 2011-2014 Chrysler 200 should be tightened to 100 ft-lbs.
Q3 What tools do I need to measure and apply torque accurately?
What tools do I need to measure and apply torque accurately?
To measure and apply torque accurately, you will need a torque wrench, a torque multiplier (for higher torque values), and a torque angle gauge (for precise angle measurements).
Q4 How can I ensure the torque accuracy of my torque wrench?
How can I ensure the torque accuracy of my torque wrench?
To ensure the torque accuracy of your torque wrench, you should have it calibrated regularly by a reputable calibration laboratory.
Q5 What are the consequences of under or over-tightening bolts?
What are the consequences of under or over-tightening bolts?
Under-tightening bolts can lead to loose connections, while over-tightening bolts can damage threads, strip bolts, or cause component failure.
Environmental Considerations
Temperature, humidity, and seasonal effects on torque specifications
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature can significantly impact torque values and fastener behavior
Cold Weather
Effects:
- Increased material brittleness
- Higher torque required due to thread contraction
- Reduced thread lubricant effectiveness
Recommendations:
- Allow components to warm to room temperature when possible
- Consider using winter-grade thread lubricants
- Check torque values more frequently during winter months
Hot Weather
Effects:
- Thermal expansion of components
- Decreased friction in threads
- Accelerated lubricant breakdown
Recommendations:
- Check torque when components are at normal operating temperature
- Use temperature-resistant thread lockers
- Consider re-torquing after heat cycles
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Moisture and corrosion can affect fastener integrity and torque values
High Humidity
Effects:
- Accelerated corrosion formation
- Reduced friction coefficient
- Potential thread seizing
Prevention:
- Use corrosion-resistant fasteners
- Apply appropriate anti-seize compounds
- Maintain proper protective coatings
Salt Exposure
Effects:
- Rapid corrosion development
- Thread damage
- Seized fasteners
Prevention:
- Regular underbody washing
- Use of sacrificial anodes where appropriate
- Application of protective coatings
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Spring
- Inspect for winter damage
- Clean and protect exposed fasteners
- Check torque on critical components
Summer
- Monitor heat-affected components
- Check expansion-related loosening
- Inspect cooling system mounts
Fall
- Prepare for winter conditions
- Apply corrosion protection
- Verify all fasteners are properly torqued
Winter
- More frequent inspection of critical fasteners
- Check for salt damage
- Monitor suspension component torque
Related Resources
Tools, service procedures, and technical bulletins
Recommended Tools
3/8-Inch Drive Digital Torque Wrench
Essential for tightening fasteners to precise torque specifications, preventing damage and ensuring proper assembly. Provides accurate measurements for various components on the 200.
- Digital display with backlit LCD screen for clear readings
- Bi-directional operation for both tightening and loosening bolts
- Multiple torque units (Nm, ft-lb, in-lb) for versatility
- Ratchet mechanism for efficient use
Torque Angle Gauge
Specifically designed for precise angle tightening, common on certain 200 components. Ensures proper torque and angle are applied for optimal performance.
- Easy-to-read dial with clear markings for accurate angle measurements
- Adjustable scale for different torque requirements
- Compact design for accessibility in tight spaces
Service Procedures
Cylinder Head Bolt Tightening Sequence
Critical procedure for ensuring proper sealing and preventing future issues. Outlines the specific torque specifications and tightening sequence for the cylinder head bolts.
- Thoroughly clean the cylinder head and bolt threads
- Apply a thin layer of engine oil to the bolt threads and washers
- Follow the specified torque sequence and torque values using a torque wrench
- Double-check all bolts to ensure they are tightened to the correct specifications
Front Suspension Component Tightening
Essential for maintaining proper suspension geometry, alignment, and safety. Covers the torque specifications for various front suspension components, including control arms, ball joints, and tie rods.
- Raise and support the vehicle securely
- Remove the wheels and inspect the suspension components
- Clean the bolt threads and apply anti-seize compound if necessary
- Tighten the bolts to the specified torque values using a torque wrench
- Reinstall the wheels and torque the lug nuts to the manufacturer's specifications
Technical Service Bulletins
Engine Crankshaft Pulley Bolt Torque Specification Update
2012-05-15Important bulletin addressing an updated torque specification for the engine crankshaft pulley bolt. Failure to follow this update can result in premature bolt failure and potential engine damage.
Resolution: Replaces the previous torque specification with a higher value. Provides detailed instructions for tightening the bolt to the updated specification using a torque wrench.
Service Procedure for Timing Belt Replacement
2013-07-01Comprehensive bulletin outlining the proper service procedure for timing belt replacement on 200 models. Includes critical torque specifications for camshaft bolts, tensioner bolts, and other components.
Resolution: Provides step-by-step instructions for belt removal, installation, and tensioning. Emphasizes the importance of adhering to torque specifications to ensure proper engine timing and performance.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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