Chrysler Voyager 2020-present Exhaust Specifications
Chrysler Voyager 2020-present

Chrysler Voyager 2020-present Exhaust Specifications

Explore the detailed exhaust system specifications for the 2020-Present Chrysler Voyager. Learn about components, materials, and performance metrics for maintenance, repair, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the exhaust system of the 2020-Present Chrysler Voyager. It is designed to assist users in understanding the components, performance, and maintenance requirements of the exhaust system. Use the search functionality to quickly locate specific details or navigate through the sections for a comprehensive understanding of the exhaust system.

How to Use

Use the search bar to enter keywords related to the exhaust system, such as 'catalytic converter' or 'muffler'. The search results will highlight relevant sections and subsections for quick access.

Navigate through the document by scrolling or using the table of contents. Each section is organized into subsections, making it easy to find specific information about the exhaust system's components and performance.

Key Specifications

Exhaust Material

Stainless Steel

Catalytic Converter Type

Three-Way

Muffler Noise Level

72 dB

Exhaust Diameter

2.5 inches

Emissions Compliance

EPA Tier 3

Available Specifications

Exhaust System Components

This section details the primary components of the Chrysler Voyager's exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Each component plays a crucial role in reducing emissions and noise while optimizing engine performance.

Exhaust Manifold
  • Made of durable cast iron or stainless steel
  • Collects exhaust gases from the engine cylinders
  • Designed to withstand high temperatures
  • Ensures efficient flow of exhaust gases to the catalytic converter
Catalytic Converter
  • Reduces harmful emissions by converting pollutants into less harmful gases
  • Contains a honeycomb structure coated with precious metals
  • Complies with EPA and CARB emissions standards
  • Requires periodic inspection for optimal performance
Muffler
  • Reduces exhaust noise using sound-dampening materials
  • Constructed from aluminized steel for corrosion resistance
  • Features internal baffles to control sound waves
  • Enhances overall driving comfort

Exhaust System Performance

This section covers the performance aspects of the exhaust system, including its impact on engine efficiency, emissions control, and noise reduction. It also highlights the system's durability and maintenance requirements.

Engine Efficiency
  • Optimizes backpressure for improved engine performance
  • Enhances fuel efficiency by ensuring proper exhaust flow
  • Supports turbocharged engines with efficient exhaust gas recirculation
  • Reduces engine load for smoother operation
Emissions Control
  • Meets stringent emissions standards for reduced environmental impact
  • Utilizes advanced catalytic converter technology
  • Monitors exhaust gases via O2 sensors
  • Supports hybrid and eco-friendly driving modes
Noise Reduction
  • Minimizes cabin noise for a quieter ride
  • Uses advanced muffler design to dampen sound
  • Reduces exhaust drone at highway speeds
  • Enhances overall driving experience

Maintenance and Care

This section provides guidelines for maintaining the exhaust system, including inspection schedules, common issues, and replacement recommendations. Proper care ensures longevity and optimal performance.

Inspection Schedule
  • Inspect exhaust system every 12,000 miles or annually
  • Check for rust, cracks, and leaks
  • Verify proper mounting and alignment of components
  • Monitor O2 sensor performance
Common Issues
  • Rust and corrosion due to environmental factors
  • Cracked or damaged exhaust manifold
  • Clogged catalytic converter
  • Loose or broken hangers and brackets
Replacement Recommendations
  • Replace catalytic converter if efficiency drops below 80%
  • Install OEM or high-quality aftermarket components
  • Use professional services for complex repairs
  • Follow manufacturer guidelines for part compatibility

Component Specifications

Overview

Type
Single exhaust system
Configuration
Rear-mounted
Platform
Chrysler Voyager 2020-Present
Material
Stainless steel
Location
Underbody

Dimensions

Total Length
120 inches (304.8 cm)
Pipe Diameter
2.5 inches (6.35 cm)
Muffler Length
24 inches (60.96 cm)
Muffler Width
8 inches (20.32 cm)
Muffler Height
6 inches (15.24 cm)
Tailpipe Diameter
3 inches (7.62 cm)
Tailpipe Length
12 inches (30.48 cm)

Materials

Exhaust Pipe
Stainless steel with aluminized coating
Muffler
Stainless steel with sound-dampening insulation
Catalytic Converter
Ceramic substrate with platinum coating
Gaskets
Graphite and stainless steel
Hangers
Rubber and reinforced steel

Features

Performance
  • Optimized flow design
  • Reduced back pressure
  • Enhanced exhaust scavenging
Durability
  • Corrosion-resistant materials
  • Heat-resistant coatings
  • Reinforced hangers
Noise Reduction
  • Tuned muffler design
  • Sound-dampening insulation
  • Resonator integration
Emissions
  • High-efficiency catalytic converter
  • Oxygen sensor integration
  • Compliant with EPA standards
installation
  • Precision-fit components
  • Bolt-on design
  • Alignment markings

Safety Features

Heat Protection
  • Heat shields on critical components
  • Thermal insulation
Structural integrity
  • Reinforced hangers
  • Impact-resistant materials
Emissions Control
  • Catalytic converter
  • Oxygen sensors

Comfort Features

Noise Level
Reduced cabin noise
Vibration Dampening
Integrated rubber mounts
Heat Management
Efficient heat dissipation
Aesthetics
Polished tailpipe finish

Accessories

Performance Upgrades
  • High-flow catalytic converter
  • Performance muffler
  • Larger diameter pipes
Maintenance Tools
  • Exhaust hanger removal tool
  • Gasket replacement kit
  • Pipe cutter
Aesthetic Additions
  • Chrome tailpipe tip
  • Custom exhaust covers
  • Heat-resistant paint

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect for leaks
  • Check hangers and mounts
  • Clean oxygen sensors
  • Inspect catalytic converter
  • Check for corrosion
Maintenance Notes
Regular inspection recommended for high-mileage vehicles

Warranty

Basic Warranty
Miles: 36,000
Years: 3
Coverage: Manufacturer defects
Corrosion Warranty
Miles: 100,000
Years: 7
Coverage: Perforation due to rust
Emissions Warranty
Miles: 80,000
Years: 8
Coverage: Catalytic converter and sensors
Extended Warranty
Miles: 100,000
Years: 5
Coverage: Optional extended coverage

Production Details

Manufacturer
Chrysler OEM
Manufacturing Process
  • Laser-cut components
  • Robotic welding
  • Pressure testing
Quality Control
inspection: 100% component testing
Standards: ISO 9001 certified
Testing: Thermal and vibration testing
Sustainability Practices
  • Recycled materials
  • Low-emission manufacturing
  • Energy-efficient processes
Production Metrics
Annual Output: 50,000 units
Defect Rate: Less than 0.1%
Lead Time: 2 weeks

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect exhaust system for leaks
  • Check hangers and mounts for wear
  • Clean oxygen sensors
  • Inspect catalytic converter for damage
  • Check for corrosion on pipes and muffler

Regular inspection is crucial for maintaining performance and emissions compliance

60,000
48
  • Replace exhaust gaskets if necessary
  • Inspect and tighten all connections
  • Check for heat shield integrity
  • Perform emissions system test
  • Inspect resonator and muffler for damage

Use OEM parts for replacements to ensure compatibility and performance

100,000
84
  • Replace catalytic converter if needed
  • Inspect and replace oxygen sensors
  • Check entire exhaust system for alignment
  • Perform full emissions system diagnostic
  • Replace muffler if damaged or corroded

Major service may require specialized tools and equipment

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is the exhaust system compatible with all 2020-Present Chrysler Voyager models?

The exhaust system is designed to be compatible with all 2020-Present Chrysler Voyager models, including both the 3.6L V6 engine variants. It meets OEM specifications and is engineered to fit seamlessly without modifications. However, always verify compatibility with your specific trim level and engine configuration before purchase.

Q2

What maintenance is required for the exhaust system?

Regular maintenance for the exhaust system includes inspecting for rust, cracks, or leaks every 12 months or 12,000 miles. Ensure all connections and hangers are secure. Clean the exterior surface to prevent corrosion. Replace worn-out gaskets or damaged components promptly to maintain optimal performance and emissions compliance.

Q3

How do I replace the exhaust system on a 2020-Present Chrysler Voyager?

To replace the exhaust system, first, lift the vehicle securely using a jack and stands. Remove the old exhaust by detaching clamps, hangers, and bolts. Install the new system, ensuring proper alignment and secure connections. Tighten all fasteners to the manufacturer's torque specifications. Test for leaks and ensure proper clearance from other components.

Q4

What should I do if my exhaust system is making unusual noises?

Unusual noises may indicate loose components, leaks, or internal damage. Inspect the exhaust system for loose hangers, damaged gaskets, or holes. Tighten or replace faulty parts as needed. If the issue persists, check the catalytic converter and muffler for internal damage. Consult a professional if the problem cannot be resolved.

Q5

How can I optimize the performance of my exhaust system?

To optimize performance, ensure the exhaust system is free of obstructions and leaks. Use high-quality components and maintain proper alignment. Consider upgrading to a performance exhaust system for improved airflow and efficiency. Regularly inspect and clean the system to prevent buildup and corrosion, ensuring long-term reliability.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2020-Present Chrysler Voyager Service Manual

Coming Soon

Comprehensive guide covering exhaust system installation, maintenance, and troubleshooting for the 2020-Present Chrysler Voyager.

Technical Service Bulletin: Exhaust System Updates

Coming Soon

Latest updates and fixes for the exhaust system in 2020-Present Chrysler Voyager models, including common issues and solutions.

Chrysler Voyager Exhaust Parts Catalog

Coming Soon

Detailed catalog of OEM and aftermarket exhaust components for the 2020-Present Chrysler Voyager, including part numbers and compatibility information.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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