Chrysler Voyager 2001-2003 Brakes Specifications
Explore the detailed brake specifications for the 2001-2003 Chrysler Voyager, including pad sizes, rotor dimensions, caliper types, and fluid requirements. Ideal for maintenance, repair, and performance upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the braking system of the 2001-2003 Chrysler Voyager. It is designed to assist owners, mechanics, and enthusiasts in understanding the brake components, maintenance requirements, and performance characteristics. Use the search functionality to locate specific terms or navigate through sections to explore detailed information about the braking system.
How to Use
Use the search bar to enter keywords related to the braking system, such as 'brake pads,' 'rotors,' or 'calipers.' The search results will highlight relevant sections and subsections for quick access.
Scroll through the document to explore major sections and subsections. Click on section titles to expand or collapse details. Use the table of contents for direct access to specific topics.
Key Specifications
Brake Pad Thickness (New)
10-12 mm
Rotor Diameter (Front)
280 mm
Brake Fluid Type
DOT 3 or DOT 4
Stopping Distance (60-0 mph)
140-150 feet
Brake Fluid Capacity
0.5 liters
Available Specifications
Brake System Components
This section covers the primary components of the Chrysler Voyager's braking system, including the brake pads, rotors, calipers, and brake lines. Learn about their functions, materials, and maintenance requirements.
Brake System Components
This section covers the primary components of the Chrysler Voyager's braking system, including the brake pads, rotors, calipers, and brake lines. Learn about their functions, materials, and maintenance requirements.
Brake Pads
- Material: Semi-metallic or ceramic
- Thickness: 10-12 mm (new)
- Replacement Interval: 30,000-70,000 miles
- Compatibility: Specific to 2001-2003 Voyager models
Rotors
- Type: Ventilated front, solid rear
- Diameter: 280 mm (front), 260 mm (rear)
- Thickness: 22 mm (front), 10 mm (rear)
- Replacement Criteria: Below minimum thickness or excessive wear
Calipers
- Type: Single-piston floating
- Material: Cast iron
- Function: Applies pressure to brake pads
- Maintenance: Inspect for leaks and corrosion
Brake Fluid and Hydraulics
This section explains the role of brake fluid in the hydraulic system, including its type, capacity, and maintenance schedule. It also covers the master cylinder and brake lines.
Brake Fluid and Hydraulics
This section explains the role of brake fluid in the hydraulic system, including its type, capacity, and maintenance schedule. It also covers the master cylinder and brake lines.
Brake Fluid
- Type: DOT 3 or DOT 4
- Capacity: 0.5 liters (approx.)
- Replacement Interval: Every 2 years or 30,000 miles
- Function: Transfers force from pedal to brakes
Master Cylinder
- Type: Dual-circuit
- Function: Distributes hydraulic pressure
- Maintenance: Check for leaks and fluid level
- Compatibility: Specific to 2001-2003 Voyager models
Brake Lines
- Material: Steel and rubber
- Function: Transmits brake fluid
- Inspection: Check for cracks or corrosion
- Replacement: As needed based on wear
Brake Performance and Maintenance
This section provides insights into the braking performance of the Chrysler Voyager, including stopping distance, pedal feel, and common maintenance tasks to ensure optimal performance.
Brake Performance and Maintenance
This section provides insights into the braking performance of the Chrysler Voyager, including stopping distance, pedal feel, and common maintenance tasks to ensure optimal performance.
Stopping Distance
- 60-0 mph: 140-150 feet (approx.)
- Factors: Tire condition, road surface, brake pad wear
- Improvement: Regular maintenance and upgrades
Pedal Feel
- Response: Firm and consistent
- Issues: Spongy feel indicates air in the system
- Solution: Bleed brakes and check fluid level
Maintenance Tips
- Inspect brake pads and rotors every 10,000 miles
- Replace brake fluid every 2 years
- Check for leaks in the hydraulic system
- Lubricate caliper slides annually
Search Specifications
Search by specification name, value, or description
Type to search through torque specifications. Results will appear below as you type.
Brakes Specifications
Overview
- Type
- Hydraulic Disc/Drum Combination
- Configuration
- Front Disc/Rear Drum
- Platform
- Chrysler NS Platform
- Material
- Cast Iron/Semi-Metallic
- Location
- Front and Rear Axles
Dimensions
- Front Rotor Diameter
- 11.3 inches (287 mm)
- Front Rotor Thickness
- 0.98 inches (25 mm)
- Rear Drum Diameter
- 9.0 inches (229 mm)
- Rear Drum Width
- 1.89 inches (48 mm)
- Caliper Piston Diameter
- 2.36 inches (60 mm)
- Pad Thickness New
- 0.47 inches (12 mm)
- Pad Thickness Min
- 0.12 inches (3 mm)
Materials
- Rotors
- Cast Iron with Anti-Corrosion Coating
- Pads
- Semi-Metallic Compound
- Drums
- Cast Iron
- Calipers
- Aluminum Alloy
- Hoses
- Reinforced Rubber with Steel Braiding
Features
- Braking System
-
- Dual Circuit Hydraulic System
- Proportioning Valve
- Vacuum Booster
- Anti-lock Brakes (ABS) Optional
- Front Brakes
-
- Ventilated Discs
- Single Piston Floating Calipers
- Wear Sensors
- Dust Shields
- Rear Brakes
-
- Self-Adjusting Drums
- Star Wheel Adjusters
- Integrated Parking Brake
- Dust Shields
- Safety Features
-
- Brake Warning Light
- Wear Indicator System
- Hydraulic Failure Protection
- Comfort Features
-
- Low Noise Operation
- Smooth Brake Application
- Progressive Brake Feel
Safety Features
- Standard
-
- Dual Circuit Brake System
- Self-Adjusting Rear Brakes
- Brake Warning Light
- Optional
-
- Anti-lock Brake System (ABS)
- Traction Control System (TCS)
- Electronic Brake Force Distribution (EBD)
- Monitoring
-
- Brake Fluid Level Sensor
- Pad Wear Indicator
Comfort Features
- Noise Reduction
-
- Chamfered Pad Edges
- Anti-Rattle Clips
- Dampening Shims
- Pedal Feel
-
- Progressive Brake Response
- Adjustable Pedal Height
- Firm Brake Feel
- Maintenance
-
- Easy Pad Replacement
- Self-Adjusting Drums
- Accessible Bleeder Valves
Accessories
- Upgrades
-
- Performance Brake Pads
- Slotted Rotors
- Stainless Steel Brake Lines
- Protection
-
- Caliper Covers
- Dust Shields
- Rust Inhibitors
- Maintenance
-
- Brake Cleaner
- Brake Fluid Tester
- Caliper Lubricant
Maintenance
- Service interval
- Every 12,000 miles or 12 months
- Service Items
-
- Inspect brake pads/shoes
- Check rotor/drum condition
- Inspect brake lines and hoses
- Check brake fluid level
- Test parking brake operation
- Lubricate caliper slides
- Maintenance Notes
-
- Use only approved DOT3 brake fluid
- Replace pads when worn to minimum thickness
- Inspect ABS system during service
Warranty
- Brake Pads
- Miles: 12,000Years: 1Coverage: Normal wear and tear
- Rotors
- Miles: 24,000Years: 2Coverage: Manufacturing defects
- Calipers
- Miles: 50,000Years: 4Coverage: Seal and piston failure
- Labor
- Miles: 12,000Years: 1Coverage: Original installation
Production Details
- Manufacturer
- TRW Automotive
- Manufacturing Process
-
- Casting for rotors and drums
- CNC Machining
- Heat Treatment
- Surface Coating
- Quality Control
- Dimensional Checks: 100% inspectionMaterial Testing: Batch samplingPerformance Testing: Sample testing
- Sustainability
-
- Recycled Cast Iron
- Water-based Coatings
- ISO 14001 Certified
- Production Metrics
- Daily Output: 5000 unitsDefect Rate: 0.02%Lead Time: 3 days
Service Information for brakes Service
Maintenance and service requirements specific to the brake system
- Inspect brake pads and rotors
- Check brake fluid level and condition
- Inspect brake lines and hoses
- Test parking brake operation
- Lubricate caliper slides
- Check ABS system functionality
Use only approved DOT3 brake fluid
- Replace front brake pads
- Resurface or replace rotors if needed
- Inspect rear brake shoes
- Flush brake fluid system
- Check brake booster operation
- Inspect parking brake cables
Special tools required for rotor service
- Complete brake system inspection
- Replace rear brake shoes
- Replace brake fluid
- Inspect and service calipers
- Check proportioning valve operation
- Test ABS functionality
Comprehensive brake system overhaul recommended
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are the brakes for a 2001-2003 Chrysler Voyager compatible with other models?
Are the brakes for a 2001-2003 Chrysler Voyager compatible with other models?
The brakes for the 2001-2003 Chrysler Voyager are specifically designed for this model and its variants, such as the Dodge Caravan and Plymouth Voyager. While some components may share compatibility with other Chrysler vehicles, it is recommended to verify part numbers and specifications to ensure proper fitment and performance. Always consult the vehicle's service manual or a professional mechanic for confirmation.
Q2 What is the recommended maintenance schedule for the brakes on a 2001-2003 Chrysler Voyager?
What is the recommended maintenance schedule for the brakes on a 2001-2003 Chrysler Voyager?
The brakes on a 2001-2003 Chrysler Voyager should be inspected every 12,000 miles or annually, whichever comes first. Brake pads typically need replacement every 30,000-50,000 miles, depending on driving conditions. Rotors should be checked for wear and resurfaced or replaced as needed. Brake fluid should be flushed every 30,000 miles or every two years to maintain optimal performance and safety.
Q3 How do I replace the brake pads on a 2001-2003 Chrysler Voyager?
How do I replace the brake pads on a 2001-2003 Chrysler Voyager?
To replace the brake pads on a 2001-2003 Chrysler Voyager, first, lift the vehicle and secure it on jack stands. Remove the wheels and locate the brake caliper. Unbolt the caliper and carefully remove it, ensuring the brake hose is not strained. Remove the old brake pads and clean the caliper bracket. Install the new pads, reassemble the caliper, and tighten the bolts. Reinstall the wheels and lower the vehicle. Test the brakes before driving.
Q4 What should I do if my brakes are making noise or vibrating?
What should I do if my brakes are making noise or vibrating?
If your brakes are making noise or vibrating, first inspect the brake pads for wear. Worn pads can cause squealing or grinding noises. Vibrations may indicate warped rotors, which should be resurfaced or replaced. Check for loose components or debris in the braking system. If the issue persists, consult a professional mechanic to diagnose and resolve the problem.
Q5 How can I optimize the performance of my 2001-2003 Chrysler Voyager's brakes?
How can I optimize the performance of my 2001-2003 Chrysler Voyager's brakes?
To optimize brake performance, use high-quality brake pads and rotors designed for your vehicle. Regularly inspect and maintain the braking system, including fluid levels and hoses. Avoid aggressive driving, which can cause excessive wear. Ensure proper bedding-in of new brake pads by following the manufacturer's instructions. Consider upgrading to performance brake components if you frequently tow or drive in demanding conditions.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2001-2003 Chrysler Voyager Service Manual
Coming SoonComprehensive guide covering maintenance, repair, and troubleshooting for the 2001-2003 Chrysler Voyager, including detailed brake system information.
Chrysler Technical Service Bulletin: Brake System Updates
Coming SoonTechnical bulletin addressing common brake system issues and updates for the 2001-2003 Chrysler Voyager.
Chrysler Voyager Brake Parts Catalog
Coming SoonCatalog listing all brake components and accessories available for the 2001-2003 Chrysler Voyager, including part numbers and compatibility details.
About the Author
Expert automotive knowledge and experience
'/%3E%3Cpath d='M60 30a20 20 0 1 1 0 40 20 20 0 0 1 0-40zm0 45c16.5 0 30 7.5 30 16.8V100H30v-8.2c0-9.3 13.5-16.8 30-16.8z' fill='%23404040'/%3E%3C/svg%3E)
Diagnostic
Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.
Repair
Expert in both traditional mechanical repairs and modern vehicle systems.
Additional Expertise
Documentation
Created over 500 detailed repair guides and technical documents.
Training
Conducted technical training sessions and contributed to repair databases.
Certifications & Research
Certifications
- ASE Master Technician Certification
- Advanced Diagnostic Specialist
- Hybrid/Electric Vehicle Systems
- Performance Tuning Expert
Research & Community
Actively researches emerging technologies and contributes to automotive forums.
Legal Disclaimer
Important information about using this content
Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
General Information
Warranty & Liability
The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.