Chrysler Voyager 2001-2003 Body Specifications
Chrysler Voyager 2001-2003

Chrysler Voyager 2001-2003 Body Specifications

Explore the detailed body specifications for the 2001-2003 Chrysler Voyager, including dimensions, structural components, and maintenance tips. Ideal for technicians and enthusiasts.

Updated

Overview Specifications

This document provides detailed body specifications for the 2001-2003 Chrysler Voyager. It is designed to help users understand the vehicle's dimensions, materials, and structural features. Use the search functionality to locate specific terms or navigate through sections to explore comprehensive details about the body design and construction.

How to Use

Use the search bar to enter keywords related to the body specifications, such as 'dimensions' or 'materials'. Results will highlight relevant sections for quick access.

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Key Specifications

Length

199.6 inches

Width

76.8 inches

Height

68.9 inches

Wheelbase

113.3 inches

Curb Weight

3,800 lbs

Available Specifications

Exterior Dimensions

This section covers the external measurements of the 2001-2003 Chrysler Voyager, including length, width, height, and wheelbase. These dimensions are critical for understanding the vehicle's size and space utilization.

Overall Dimensions
  • Length: 199.6 inches
  • Width: 76.8 inches
  • Height: 68.9 inches
  • Wheelbase: 113.3 inches
  • Ground clearance: 6.1 inches
  • Curb weight: 3,800 lbs
Cargo Space
  • Behind third row: 18.6 cubic feet
  • Behind second row: 76.3 cubic feet
  • Behind first row: 144.3 cubic feet
  • Maximum cargo capacity: 144.3 cubic feet

Body Materials

This section details the materials used in the construction of the Chrysler Voyager's body, including the type of steel, paint, and protective coatings.

Structural Materials
  • High-strength steel frame
  • Galvanized steel panels
  • Aluminum hood
  • Plastic bumpers
Paint and Finish
  • Electrocoat primer
  • Basecoat/clearcoat paint system
  • UV-resistant clearcoat
  • Optional metallic finish

Structural Features

This section highlights the structural design elements of the Chrysler Voyager, including safety features, aerodynamics, and chassis components.

Safety Features
  • Reinforced side-impact beams
  • Front and rear crumple zones
  • Rollover protection system
  • Child safety door locks
Aerodynamics
  • Drag coefficient: 0.35
  • Streamlined front grille
  • Integrated roof rack
  • Rear spoiler (optional)

Component Specifications

Overview

Type
Minivan
Configuration
5-door
Platform
Chrysler NS platform
Material
Steel unibody construction
Location
Windsor, Ontario, Canada

Dimensions

Length
200.9 in (5103 mm)
Width
78.6 in (1996 mm)
Height
68.9 in (1750 mm)
Wheelbase
119.3 in (3030 mm)
Ground Clearance
6.1 in (155 mm)
Curb Weight
4145 lbs (1880 kg)
Cargo Volume
33.3 cu ft (943 L)

Materials

Frame
High-strength steel
Exterior Panels
Galvanized steel
Roof
Steel with sound-deadening material
Windows
Laminated safety glass
Doors
Steel with reinforced impact beams

Features

Exterior
  • Power sliding doors
  • Rear liftgate with power option
  • Integrated roof rack
  • Chrome-accented grille
interior
  • 7-passenger seating
  • Removable second-row seats
  • Fold-flat third-row seats
  • Overhead console with storage
Lighting
  • Halogen headlights
  • Front fog lights
  • Rear LED taillights
  • Interior dome lighting
Storage
  • Underfloor storage compartments
  • Front seatback pockets
  • Rear cargo organizer
  • Dual glove boxes
Convenience
  • Power windows
  • Remote keyless entry
  • Cruise control
  • Tilt steering column

Safety Features

Structural
  • Reinforced side-impact beams
  • Crush zones
  • Energy-absorbing steering column
Restraint Systems
  • Dual front airbags
  • Side-impact airbags (optional)
  • 3-point seat belts for all seats
Visibility
  • Heated side mirrors
  • Rear window defroster
  • Intermittent windshield wipers

Comfort Features

Seating
  • Cloth upholstery
  • 6-way adjustable driver seat
  • Fold-flat passenger seat
Climate Control
  • Manual air conditioning
  • Rear HVAC vents
  • Cabin air filter
Audio
  • AM/FM stereo
  • CD player
  • 4 speakers
Ride Quality
  • Independent front suspension
  • Rear torsion beam suspension
  • Hydraulic power steering

Accessories

Exterior
  • Roof rack crossbars
  • Trailer hitch
  • Mud flaps
interior
  • Cargo organizer
  • Seat covers
  • Floor mats
Protection
  • Front and rear bumper guards
  • Window deflectors
  • Paint protection film

Maintenance

Service interval
Every 7,500 miles or 6 months
Service Items
  • Inspect and rotate tires
  • Check and top off fluids
  • Inspect brake system
  • Replace engine oil and filter
  • Inspect suspension components
Maintenance Notes
Follow severe service schedule if frequently driving in dusty or stop-and-go conditions

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Bumper-to-bumper
Powertrain
Miles: 60,000
Years: 5
Coverage: Engine, transmission, drivetrain
Corrosion
Miles: 100,000
Years: 5
Coverage: Perforation from corrosion
Roadside Assistance
Miles: 36,000
Years: 3
Coverage: 24/7 emergency services

Production Details

Manufacturer
DaimlerChrysler
Manufacturing Process
  • Robotic welding
  • Electro-coat primer
  • Automated paint application
  • Quality control inspections
Quality Control
Dimensional Checks: Laser-guided measurement systems
Paint Inspection: Automated surface scanning
Road Test: 5-mile test track evaluation
Sustainability Practices
  • Recycled steel usage
  • Water-based paint systems
  • Energy-efficient manufacturing
Production Metrics
Units Per Day: 800
Production Time: 18 hours per vehicle
Defect Rate: Less than 0.5%

Service Information for body Service

Maintenance and service requirements specific to the body

7,500
6
  • Inspect body panels for damage
  • Check door and hatch alignment
  • Lubricate door hinges and latches
  • Inspect weatherstripping
  • Check power sliding door operation

Pay special attention to areas prone to rust

30,000
24
  • Inspect underbody for corrosion
  • Check all exterior lights
  • Test power window operation
  • Inspect windshield wiper blades
  • Check roof rack mounting points

Consider rustproofing treatment in winter climates

60,000
48
  • Complete body inspection
  • Check all door seals
  • Inspect suspension mounting points
  • Test all power accessories
  • Check for paint fading or peeling

Address any minor rust spots immediately to prevent spread

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications for the 2001-2003 Chrysler Voyager?

The 2001-2003 Chrysler Voyager features a 2.4L inline-4 or 3.3L V6 engine, producing 150-180 horsepower. It has a 4-speed automatic transmission, front-wheel drive, and a towing capacity of up to 3,500 lbs. The vehicle supports compatibility with standard OBD-II diagnostics and uses regular unleaded gasoline. Dimensions include a wheelbase of 113.3 inches and a curb weight of 3,600-4,000 lbs, depending on the trim.

Q2

What maintenance is required for the 2001-2003 Chrysler Voyager?

Regular maintenance for the 2001-2003 Chrysler Voyager includes oil changes every 3,000-5,000 miles, tire rotations every 6,000 miles, and brake inspections every 12,000 miles. Replace the air filter every 15,000 miles and the fuel filter every 30,000 miles. Check coolant levels annually and replace the timing belt every 60,000-100,000 miles, depending on driving conditions.

Q3

How do I replace the headlights on a 2001-2003 Chrysler Voyager?

To replace the headlights, open the hood and locate the headlight assembly. Remove the retaining screws or clips holding the assembly in place. Disconnect the wiring harness from the back of the bulb. Twist the bulb counterclockwise to remove it. Insert the new bulb, reconnect the wiring harness, and secure the assembly. Test the headlights before closing the hood.

Q4

What should I do if my 2001-2003 Chrysler Voyager won't start?

If your Voyager won't start, check the battery for corrosion or low charge. Inspect the starter motor and alternator for functionality. Ensure the fuel pump is working and there is no clog in the fuel filter. Verify the ignition system, including spark plugs and wires. If the issue persists, consult a professional mechanic for further diagnostics.

Q5

How can I optimize the performance of my 2001-2003 Chrysler Voyager?

To optimize performance, use high-quality synthetic oil and replace air filters regularly. Ensure proper tire inflation and alignment for better fuel efficiency. Upgrade to performance spark plugs and wires for improved ignition. Regularly clean the throttle body and fuel injectors. Avoid excessive idling and maintain a consistent driving speed to reduce engine strain.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2001-2003 Chrysler Voyager Service Manual

Coming Soon

Comprehensive guide covering maintenance, repairs, and technical specifications for the 2001-2003 Chrysler Voyager.

Chrysler Technical Service Bulletin for Voyager

Coming Soon

Latest updates and fixes for common issues in the 2001-2003 Chrysler Voyager, including recalls and software updates.

2001-2003 Chrysler Voyager Parts Catalog

Coming Soon

Detailed catalog of OEM and aftermarket parts for the 2001-2003 Chrysler Voyager, including part numbers and compatibility.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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