Chrysler Voyager 2001-2003 41TE Transmission Transmission Specifications
Chrysler Voyager 2001-2003

Chrysler Voyager 2001-2003 41TE Transmission Specifications

This document provides detailed technical specifications for the 41TE automatic transmission used in the 2001-2003 Chrysler Voyager. It includes critical data such as gear ratios, torque converter specifications, fluid capacity, and shift patterns. These specifications are essential for mechanics, enthusiasts, and owners looking to understand, maintain, or repair the transmission. The information is sourced from factory service manuals and technical bulletins, ensuring accuracy and reliability. Whether you're diagnosing issues, performing routine maintenance, or upgrading components, this guide offers valuable insights to ensure optimal performance and longevity of the 41TE transmission.

Updated

Overview Specifications

This document provides detailed technical specifications and operational information for the 41TE transmission used in the 2001-2003 Chrysler Voyager. It is designed to assist technicians, enthusiasts, and owners in understanding the transmission's features, maintenance requirements, and troubleshooting procedures. Use this guide to navigate through sections, search for specific details, and access quick-reference specifications for efficient use.

How to Use

Use the search functionality to locate specific terms or topics within the document. Enter keywords related to the 41TE transmission, such as 'gear ratios' or 'fluid capacity,' to quickly find relevant information.

Navigate through the document using the section titles and subsections. Each major section is organized into detailed subsections, allowing you to find specific technical details or operational guidelines efficiently.

Key Specifications

Transmission Type

4-speed automatic

Fluid Capacity

9.5 quarts

Gear Ratios

1st: 2.84, 2nd: 1.57, 3rd: 1.00, 4th: 0.69

Torque Converter Lock-up

Yes

Service Interval

60,000 miles

Available Specifications

Transmission Design and Features

This section covers the design principles and key features of the 41TE transmission, including its construction, operational characteristics, and unique technologies. Learn about its electronic controls, gear configuration, and how it enhances vehicle performance.

Gear Configuration
  • Four-speed automatic transmission
  • Electronic shift control for precise gear changes
  • Overdrive gear for improved fuel efficiency
  • Lock-up torque converter for reduced slippage
  • Adaptive shift logic for varying driving conditions
  • Compact design for space efficiency
Electronic Controls
  • Integrated Powertrain Control Module (PCM)
  • Sensors for monitoring speed, temperature, and pressure
  • Diagnostic trouble codes for easy troubleshooting
  • Shift solenoids for smooth gear transitions

Maintenance and Service

This section provides guidelines for maintaining and servicing the 41TE transmission. It includes recommended service intervals, fluid specifications, and common maintenance procedures to ensure optimal performance and longevity.

Fluid Requirements
  • Use ATF+4 transmission fluid exclusively
  • Fluid capacity: 9.5 quarts (including torque converter)
  • Check fluid level with engine running and transmission in neutral
  • Replace fluid every 60,000 miles under normal conditions
Common Maintenance Tasks
  • Inspect transmission mounts for wear
  • Check for leaks around seals and gaskets
  • Replace transmission filter during fluid changes
  • Perform electronic diagnostics periodically

Troubleshooting and Diagnostics

This section outlines common issues with the 41TE transmission and provides diagnostic steps to identify and resolve problems. It includes symptoms, potential causes, and recommended solutions for effective troubleshooting.

Common Issues
  • Delayed or harsh shifting
  • Transmission slipping or failing to engage
  • Check Engine Light with transmission-related codes
  • Fluid leaks or low fluid levels
Diagnostic Steps
  • Scan for diagnostic trouble codes using a compatible scanner
  • Inspect wiring and connectors for damage or corrosion
  • Test shift solenoids and pressure sensors
  • Perform a road test to observe transmission behavior

Transmission Specifications

Overview

Type
Automatic
Configuration
4-speed electronically controlled
Platform
Chrysler NS platform
Material
Aluminum casing with steel internals
Location
Front-wheel drive, transverse-mounted

Dimensions

Length
22.5 inches (571.5 mm)
Width
16.3 inches (414 mm)
Height
12.8 inches (325 mm)
Weight
145 lbs (65.8 kg)
input Shaft Diameter
1.25 inches (31.75 mm)
Output Shaft Diameter
1.5 inches (38.1 mm)
Fluid Capacity
7.5 quarts (7.1 liters)

Materials

Casing
Aluminum alloy
Gears
Hardened steel
Clutch Packs
Composite friction materials
Seals
Viton rubber
Sensors
Thermoplastic housing

Features

Electronic Controls
  • Adaptive shift programming
  • Electronic governor pressure control
  • Torque converter clutch control
  • Diagnostic fault code storage
Performance
  • Wide gear ratio spread
  • Smooth shift transitions
  • Lockup torque converter
  • Low-speed torque optimization
Durability
  • Hardened gear teeth
  • High-capacity clutch packs
  • Robust input shaft
  • Sealed bearings
Efficiency
  • Reduced internal friction
  • Optimized fluid flow
  • Lightweight construction
  • Thermal management system
integration
  • Compatible with Chrysler PCM
  • Integrated speed sensors
  • Direct bolt-on for NS platform
  • Sealed electrical connectors

Safety Features

Fail-Safes
  • Limp-home mode
  • Overheat protection
  • Pressure relief valves
Monitoring
  • Fluid temperature sensor
  • Input/output speed sensors
  • Line pressure sensor

Comfort Features

Shift Quality
  • Smooth upshifts
  • Minimized downshift shock
  • Adaptive shift timing
Noise Reduction
  • Precision gear meshing
  • Dampened torque converter
  • Isolated mounting points
Drivability
  • Optimized gear ratios
  • Seamless lockup engagement
  • Low-speed creep control

Accessories

Cooling
  • Transmission cooler lines
  • Auxiliary cooler
  • Thermostatic bypass
Mounting
  • Transmission mount
  • Crossmember
  • Bolt kit
Electrical
  • Wiring harness
  • Speed sensors
  • Solenoid pack

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Fluid and filter replacement
  • Pan gasket inspection
  • Solenoid pack testing
  • Shift linkage adjustment
  • Cooler line inspection
Notes
Use only Mopar ATF+4 fluid for optimal performance.

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Bumper-to-bumper
Powertrain
Miles: 60,000
Years: 5
Coverage: Transmission and drivetrain
Corrosion
Miles: 100,000
Years: 7
Coverage: Perforation only
Emissions
Miles: 80,000
Years: 8
Coverage: Federal emissions components

Production Details

Manufacturer
Chrysler Group LLC
Manufacturing Process
  • Casting of aluminum casing
  • CNC machining of gears
  • Heat treatment of steel components
  • Automated assembly
Quality Control
inspection: 100% component testing
Testing: Pressure testing, Shift cycle simulation, Thermal stress testing
Sustainability
  • Recycled aluminum usage
  • Low-emission manufacturing
  • Waste reduction programs
Production Metrics
Units Per Year: Approximately 500,000
Defect Rate: Less than 0.5%
Lead Time: 4 weeks

Service Information for 41te transmission Service

Maintenance and service requirements specific to this component

30,000
24
  • Replace transmission fluid and filter
  • Inspect pan gasket for leaks
  • Check solenoid pack operation
  • Adjust shift linkage
  • Inspect cooler lines for damage

Use only Mopar ATF+4 fluid for optimal performance.

60,000
48
  • Perform full transmission flush
  • Test line pressure and governor pressure
  • Inspect torque converter for wear
  • Check input/output shaft seals
  • Verify shift timing and quality

Special tools required for pressure testing.

100,000
84
  • Replace solenoid pack
  • Inspect and replace clutch packs if necessary
  • Check and adjust band clearances
  • Perform full transmission diagnostic
  • Replace torque converter if needed

Major service requires transmission removal and disassembly.

Common Questions

Find answers to common questions about torque specifications

Q1

Is the 41te transmission compatible with other Chrysler models?

The 41te transmission is specifically designed for the 2001-2003 Chrysler Voyager and may not be compatible with other models without significant modifications. It is optimized for the Voyager's engine and drivetrain configuration. Always verify compatibility with your vehicle's VIN and consult a professional before attempting cross-model installations.

Q2

What are the maintenance requirements for the 41te transmission?

The 41te transmission requires regular maintenance, including fluid changes every 30,000 to 60,000 miles, depending on driving conditions. Inspect for leaks, ensure proper fluid levels, and replace the filter during service intervals. Regular diagnostics are recommended to detect early signs of wear or malfunction.

Q3

How do I install or replace the 41te transmission?

To install or replace the 41te transmission, first disconnect the battery and remove the transmission pan and torque converter. Support the engine, detach the transmission mounts, and carefully lower the transmission. Install the new unit by reversing the steps, ensuring proper alignment and torque specifications. Refill with the correct transmission fluid and perform a diagnostic check.

Q4

What are common troubleshooting steps for the 41te transmission?

Common issues include slipping gears, delayed shifts, or transmission fluid leaks. Start by checking fluid levels and condition. Use a diagnostic scanner to read error codes. Inspect the solenoid pack, valve body, and wiring harness for faults. If problems persist, consult a professional for further diagnosis and repair.

Q5

How can I optimize the performance of the 41te transmission?

To optimize performance, use the recommended transmission fluid and change it regularly. Ensure the cooling system is functioning properly to prevent overheating. Avoid aggressive driving and excessive towing. Regularly update the transmission control module software and perform diagnostic checks to maintain peak performance.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2001-2003 Chrysler Voyager Service Manual

Coming Soon

Comprehensive guide covering maintenance, repair, and troubleshooting for the 41te transmission and other vehicle components.

41te Transmission Technical Service Bulletin

Coming Soon

Latest updates and fixes for common issues related to the 41te transmission, including software updates and part replacements.

Chrysler Voyager Parts and Accessories Catalog

Coming Soon

Detailed catalog of OEM and aftermarket parts, including transmission components, for the 2001-2003 Chrysler Voyager.

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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About the Author

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Alan Montanye - Automotive Technical Specialist
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Alan Montanye

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