Chrysler Voyager 1996-2000 Suspension Specifications
Chrysler Voyager 1996-2000

Chrysler Voyager 1996-2000 Suspension Specifications

Explore the detailed suspension specifications for the 1996-2000 Chrysler Voyager. This guide covers front and rear suspension systems, spring rates, shock absorber details, and alignment settings, essential for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the suspension system of the 1996-2000 Chrysler Voyager. It is designed to assist mechanics, enthusiasts, and owners in understanding the suspension components, their functions, and maintenance requirements. Use the search and navigation instructions to quickly locate specific details or browse through sections for a comprehensive understanding of the suspension system.

How to Use

Use the search functionality to find specific suspension components or terms. Enter keywords like 'shock absorbers' or 'spring rates' to quickly locate relevant information.

Navigate through the sections by clicking on the section titles. Each section is organized into subsections with detailed technical points for easy reference.

Key Specifications

Front Spring Rate

120-150 lbs/inch

Rear Spring Rate

150-200 lbs/inch

Shock Absorber Type

Hydraulic Twin-Tube

Strut Replacement Interval

80,000-100,000 miles

Alignment Check Interval

12,000 miles

Available Specifications

Front Suspension

The front suspension of the 1996-2000 Chrysler Voyager is designed to provide a balance of comfort and handling. This section covers the key components, including the strut assembly, control arms, and steering linkage, along with their specifications and maintenance tips.

Strut Assembly
  • MacPherson strut design for compact packaging
  • Coil spring integrated with the strut
  • Gas-charged shock absorbers for improved damping
  • Upper strut mounts with rubber bushings for noise reduction
  • Strut bearing for smooth steering rotation
  • Recommended replacement interval: 80,000-100,000 miles
Control Arms
  • Lower control arms made of stamped steel
  • Rubber bushings for vibration isolation
  • Ball joints for pivot and articulation
  • Replacement recommended if excessive play is detected
  • Torque specifications: 70-90 ft-lbs for mounting bolts

Rear Suspension

The rear suspension system of the Chrysler Voyager ensures stability and load-carrying capacity. This section details the components such as the rear axle, leaf springs, and shock absorbers, along with their technical specifications and maintenance guidelines.

Leaf Springs
  • Multi-leaf spring design for durability
  • Spring rate: 150-200 lbs/inch
  • U-bolts for secure mounting to the axle
  • Regular inspection for cracks or sagging
  • Replacement interval: 100,000-120,000 miles
Shock Absorbers
  • Hydraulic twin-tube design
  • Mounting points at the axle and frame
  • Damping rate optimized for comfort and stability
  • Inspect for leaks or reduced performance
  • Replacement interval: 60,000-80,000 miles

Steering and Alignment

Proper steering and alignment are critical for the handling and tire wear of the Chrysler Voyager. This section covers the steering linkage, alignment specifications, and tips for maintaining optimal performance.

Steering Linkage
  • Rack-and-pinion steering system
  • Tie rods with adjustable ends for alignment
  • Inner and outer tie rod ends for precise steering
  • Regular lubrication of tie rod ends
  • Inspect for wear or looseness during maintenance
Alignment Specifications
  • Camber: -0.5° to +0.5°
  • Toe-in: 0.05° to 0.15°
  • Caster: +2.5° to +3.5°
  • Alignment check recommended every 12,000 miles
  • Adjustments made via tie rods and control arms

Component Specifications

Overview

Type
Independent front suspension, solid rear axle
Configuration
MacPherson strut front, coil spring rear
Platform
AS platform
Material
Steel and aluminum components
Location
Front and rear axles

Dimensions

Front Strut Length
22.5 inches (571.5 mm)
Rear Spring Length
14.8 inches (375.9 mm)
Front Track Width
62.4 inches (1585 mm)
Rear Track Width
62.2 inches (1580 mm)
Ground Clearance
6.5 inches (165 mm)
Shock ABSorber Travel
5.9 inches (150 mm)
Spring Rate Front
180 lb/in (31.5 N/mm)
Spring Rate Rear
150 lb/in (26.3 N/mm)

Materials

Strut Body
High-strength steel
Springs
Chrome-silicon alloy steel
Control Arms
Forged aluminum
Bushings
Polyurethane and rubber composite
Shock ABSorbers
Steel with hydraulic fluid

Features

Ride Quality
  • Tuned for comfort and stability
  • Progressive rate springs
  • Hydraulic shock absorbers
  • Anti-roll bar for reduced body roll
Durability
  • Corrosion-resistant coatings
  • Heavy-duty ball joints
  • Reinforced control arms
  • Sealed bearings
Adjustability
  • Fixed suspension geometry
  • Non-adjustable struts
  • Pre-set alignment specifications
Noise Reduction
  • Insulated bushings
  • Rubber isolators
  • Sound-dampening materials
Load Capacity
  • Heavy-duty rear springs
  • Reinforced axle mounts
  • Stabilizer bar for towing

Safety Features

Structural integrity
  • Crash-tested components
  • Reinforced mounting points
  • High-strength materials
Stability
  • Anti-roll bars
  • Wide track width
  • Low center of gravity
Braking Support
  • Stable suspension under hard braking
  • Minimized nose dive

Comfort Features

Vibration Dampening
  • Hydraulic shocks
  • Rubber bushings
  • Spring isolators
Ride Height
  • Optimized for passenger comfort
  • Balanced front and rear
Noise insulation
  • Quiet cabin design
  • Sound-deadening materials
Handling
  • Responsive steering
  • Balanced weight distribution

Accessories

Upgrades
  • Performance shocks
  • Lowering springs
  • Polyurethane bushings
Maintenance Tools
  • Strut compressor
  • Alignment tools
  • Torque wrench
Protection
  • Rust inhibitors
  • Dust boots
  • Protective coatings

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect struts and shocks
  • Check bushings and mounts
  • Lubricate suspension components
  • Inspect alignment
  • Tighten bolts and fasteners
Maintenance Notes
Regular alignment checks recommended for optimal tire wear

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Defects in materials and workmanship
Powertrain
Miles: 60,000
Years: 5
Coverage: Suspension components
Corrosion
Miles: 100,000
Years: 7
Coverage: Rust-through protection
Roadside Assistance
Miles: 36,000
Years: 3
Coverage: Towing and emergency services

Production Details

Manufacturer
Chrysler Corporation
Manufacturing Process
  • Robotic assembly
  • Precision welding
  • Quality testing
Quality Control
inspection: 100% component testing
Durability: Simulated road testing
Alignment: Laser-guided calibration
Sustainability Practices
  • Recycled materials
  • Energy-efficient production
  • Waste reduction programs
Production Metrics
Units Per Year: 250,000
Defect Rate: 0.5%
Production Time: 2.5 hours per vehicle

Service Information for suspension Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect struts and shocks for leaks
  • Check bushings for wear
  • Lubricate suspension joints
  • Inspect alignment
  • Tighten all suspension bolts

Alignment should be checked after any suspension work

60,000
48
  • Replace worn bushings
  • Inspect and replace shock absorbers if needed
  • Check and replace ball joints
  • Inspect and replace stabilizer bar links

Use OEM parts for optimal performance

100,000
84
  • Replace struts and shocks
  • Inspect and replace control arms if needed
  • Check and replace springs if sagging
  • Perform full suspension alignment

Major service interval; consider professional inspection

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What suspension components are compatible with the 1996-2000 Chrysler Voyager?

The 1996-2000 Chrysler Voyager is compatible with specific suspension components, including struts, shocks, springs, and control arms designed for this model range. Ensure parts match the vehicle's trim level and engine type. For example, front struts should have a mounting height of 12-14 inches and a spring rate of 150-200 lbs/in. Always verify part numbers with the manufacturer or supplier for compatibility.

Q2

What maintenance is required for the suspension system of a 1996-2000 Chrysler Voyager?

Regular maintenance for the suspension system includes inspecting struts, shocks, and bushings every 30,000 miles. Replace worn components like ball joints and tie rod ends as needed. Lubricate suspension linkages annually and check for leaks or damage. Alignment should be checked every 15,000 miles or after replacing suspension parts to ensure proper handling and tire wear.

Q3

How do I replace the front struts on a 1996-2000 Chrysler Voyager?

To replace front struts, first, secure the vehicle on jack stands. Remove the wheel and disconnect the sway bar link and brake line bracket. Support the lower control arm, then remove the strut-to-knuckle bolts. Compress the spring using a strut compressor tool, then remove the strut assembly. Install the new strut, reassemble components, and torque bolts to factory specifications (typically 65-85 ft-lbs).

Q4

What are common suspension issues in the 1996-2000 Chrysler Voyager?

Common issues include worn struts or shocks, leading to a bumpy ride and poor handling. Noisy suspension often indicates worn bushings or ball joints. Uneven tire wear may suggest alignment problems or damaged control arms. Diagnose by inspecting components for wear, leaks, or damage. Replace faulty parts and perform an alignment to resolve these issues.

Q5

How can I optimize the suspension performance of my 1996-2000 Chrysler Voyager?

To optimize suspension performance, upgrade to high-quality aftermarket struts and shocks with adjustable damping. Install polyurethane bushings for improved durability and handling. Lowering springs can enhance stability, but ensure they match your driving conditions. Regularly check and maintain tire pressure, alignment, and suspension components to ensure peak performance and safety.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1996-2000 Chrysler Voyager Service Manual

Coming Soon

Comprehensive guide covering suspension system repair, maintenance, and troubleshooting for the 1996-2000 Chrysler Voyager.

Technical Service Bulletin: Suspension Noise Fix

Coming Soon

Details a common suspension noise issue and provides step-by-step instructions for diagnosing and resolving the problem.

Chrysler Voyager Suspension Parts Catalog

Coming Soon

Catalog listing OEM and aftermarket suspension parts compatible with the 1996-2000 Chrysler Voyager.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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