Chrysler Voyager 1996-2000 HVAC Specifications
Explore detailed HVAC system specifications for the 1996-2000 Chrysler Voyager. Learn about components, performance metrics, and maintenance tips for optimal system functionality.
Overview Specifications
This document provides detailed specifications and technical information about the HVAC (Heating, Ventilation, and Air Conditioning) system for the 1996-2000 Chrysler Voyager. It is designed to assist users in understanding the system's components, functionality, and maintenance requirements. Use this guide to locate specific details about the HVAC system, troubleshoot issues, and perform routine checks. The document is organized into sections for easy navigation and includes a quick reference table for key specifications.
How to Use
Use the search functionality to quickly locate specific terms or components within the document. Enter keywords such as 'blower motor' or 'refrigerant type' to find relevant sections.
Navigate through the document using the section titles and subsections. Each major section is divided into detailed subsections, making it easy to find specific information about the HVAC system.
Key Specifications
Refrigerant Type
R-134a
Blower Motor Voltage
12V DC
Refrigerant Charge
24-28 oz
Cabin Air Filter Interval
12,000-15,000 miles
HVAC Control Type
Manual Rotary Dials
Available Specifications
HVAC System Components
This section outlines the primary components of the HVAC system in the 1996-2000 Chrysler Voyager. It includes details about the blower motor, evaporator, condenser, and other critical parts that ensure proper heating and cooling functionality.
HVAC System Components
This section outlines the primary components of the HVAC system in the 1996-2000 Chrysler Voyager. It includes details about the blower motor, evaporator, condenser, and other critical parts that ensure proper heating and cooling functionality.
Blower Motor and Fan
- 12V DC motor with variable speed control
- Located behind the glove compartment
- Responsible for circulating air through the vents
- Common issues include motor failure or fan obstruction
- Replacement requires removal of the glove box
- Check for debris in the fan blades during maintenance
Evaporator and Condenser
- Evaporator located inside the HVAC housing
- Condenser mounted in front of the radiator
- Both components use R-134a refrigerant
- Evaporator cools air before it enters the cabin
- Condenser dissipates heat from the refrigerant
- Regularly inspect for leaks or blockages
HVAC Controls and Operation
This section explains the controls and operation of the HVAC system, including the dashboard controls, temperature regulation, and airflow distribution. It also covers common troubleshooting tips for control-related issues.
HVAC Controls and Operation
This section explains the controls and operation of the HVAC system, including the dashboard controls, temperature regulation, and airflow distribution. It also covers common troubleshooting tips for control-related issues.
Dashboard Controls
- Manual rotary dials for temperature and fan speed
- Push-button controls for air distribution modes
- Includes defrost, vent, and floor settings
- Backlit controls for nighttime visibility
- Check fuses if controls are unresponsive
- Replace control panel if buttons fail
Temperature Regulation
- Uses a blend door to mix hot and cold air
- Controlled by a temperature dial on the dashboard
- Blend door actuator may fail over time
- Symptoms include inconsistent temperature output
- Replacement requires removal of the dashboard
- Ensure proper calibration after replacement
Maintenance and Troubleshooting
This section provides guidance on maintaining the HVAC system and troubleshooting common issues. It includes tips for checking refrigerant levels, replacing filters, and diagnosing airflow problems.
Maintenance and Troubleshooting
This section provides guidance on maintaining the HVAC system and troubleshooting common issues. It includes tips for checking refrigerant levels, replacing filters, and diagnosing airflow problems.
Refrigerant Levels
- Uses R-134a refrigerant
- Recommended charge level: 24-28 oz
- Check for leaks using UV dye or pressure tests
- Low refrigerant can cause poor cooling performance
- Recharge system using proper equipment
- Avoid overcharging to prevent system damage
Cabin Air Filter
- Located behind the glove compartment
- Replace every 12,000-15,000 miles
- Clogged filters reduce airflow and efficiency
- Symptoms include weak airflow or odors
- Use OEM or compatible replacement filters
- Inspect during routine maintenance
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Component Specifications
Overview
- Type
- Manual and Automatic Climate Control
- Configuration
- Dual-Zone Front and Rear Controls
- Platform
- Integrated with Vehicle Electrical System
- Material
- Plastic and Aluminum Components
- Location
- Front Dashboard and Rear Ceiling
Dimensions
- Evaporator Core Length
- 12.5 inches (31.75 cm)
- Evaporator Core Width
- 8 inches (20.32 cm)
- Evaporator Core Height
- 2 inches (5.08 cm)
- Blower Motor Diameter
- 6 inches (15.24 cm)
- Heater Core Length
- 10 inches (25.4 cm)
- Heater Core Width
- 6 inches (15.24 cm)
- Heater Core Height
- 1.5 inches (3.81 cm)
Materials
- Evaporator Core
- Aluminum Fins with Copper Tubing
- Heater Core
- Aluminum Fins with Brass Tubing
- Blower Motor
- Plastic Housing with Steel Blades
- Ducting
- Reinforced Plastic with Foam Insulation
- Control Panel
- ABS Plastic with Rubber Buttons
Features
- Climate Control
-
- Dual-Zone Temperature Adjustment
- Rear Passenger Controls
- Automatic Temperature Regulation
- Defrost and Defog Functions
- Air Distribution
-
- Front and Rear Vents
- Adjustable Airflow Direction
- Recirculation Mode
- Floor and Dash Vent Options
- Filtration
-
- Cabin Air Filter
- Pollen and Dust Filtration
- Activated Carbon Filter Option
- Performance
-
- High-Efficiency Blower Motor
- Rapid Cooling and Heating
- Low Noise Operation
- User interface
-
- Rotary Knob Controls
- LED Temperature Display
- Backlit Buttons for Night Use
Safety Features
- Overheat Protection
-
- Automatic Shutoff for Heater Core
- Temperature Sensors
- Electrical Safety
-
- Fuse Protection
- Short Circuit Detection
- Air Quality
-
- Automatic Recirculation in Polluted Air
- CO2 Level Monitoring
Comfort Features
- Temperature Control
-
- Precise Temperature Settings
- Memory Function for Preferred Settings
- Airflow Control
-
- Variable Fan Speeds
- Gentle Mode for Quiet Operation
- Defrosting
-
- Quick Defrost for Windshield
- Rear Window Defogger
- Ergonomics
-
- Easy-to-Reach Controls
- Intuitive Interface Design
Accessories
- Filters
-
- Standard Cabin Air Filter
- Activated Carbon Filter
- HEPA Filter Option
- Upgrades
-
- Rear Seat Entertainment HVAC Integration
- Remote Start Climate Control
- Tools
-
- HVAC Diagnostic Scanner
- Refrigerant Recharge Kit
- Duct Cleaning Brush
Maintenance
- Service interval
- Every 12 months or 15,000 miles
- Service Items
-
- Inspect and Replace Cabin Air Filter
- Check Refrigerant Levels
- Inspect Blower Motor and Fan
- Clean Evaporator and Heater Cores
- Test Temperature Sensors
- Maintenance Notes
- Use only manufacturer-approved refrigerants and lubricants.
Warranty
- Basic
- Miles: 36,000 milesYears: 3 yearsCoverage: Parts and Labor
- Powertrain
- Miles: 60,000 milesYears: 5 yearsCoverage: Heater Core and Blower Motor
- Corrosion
- Miles: 100,000 milesYears: 7 yearsCoverage: Rust Perforation
- Emissions
- Miles: 50,000 milesYears: 4 yearsCoverage: HVAC System Components
Production Details
- Manufacturer
- Chrysler Corporation
- Manufacturing Process
-
- Automated Assembly Line
- Precision Welding for Cores
- Quality Testing for Airflow
- Quality Control
- Pressure Testing: Evaporator and Heater CoresElectrical Testing: Blower Motor and ControlsAirflow Testing: Ducting and Ventilation
- Sustainability Practices
-
- Recyclable Materials for Ducting
- Low-Emission Refrigerants
- Energy-Efficient Production
- Production Metrics
- Units Per Day: 500Defect Rate: 0.5%Energy Consumption: 15 kWh per unit
Service Information for HVAC Service
Maintenance and service requirements specific to the HVAC system
- Inspect and Replace Cabin Air Filter
- Check Refrigerant Levels
- Test Blower Motor Operation
- Inspect Ducting for Blockages
Ensure proper refrigerant levels to avoid system damage.
- Clean Evaporator and Heater Cores
- Inspect Electrical Connections
- Test Temperature Sensors
- Check for Refrigerant Leaks
Use UV dye for leak detection if necessary.
- Replace Blower Motor if Needed
- Flush Heater Core
- Inspect and Replace Seals
- Perform Full System Diagnostics
Major service may require specialized tools and equipment.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Is the HVAC system compatible with other Chrysler models from 1996-2000?
Is the HVAC system compatible with other Chrysler models from 1996-2000?
The HVAC system in the 1996-2000 Chrysler Voyager is specifically designed for this model and may not be fully compatible with other Chrysler vehicles from the same era. While some components, such as blower motors or resistors, might share similarities, the overall system integration, wiring, and control modules are unique to the Voyager. Always verify part numbers and consult technical documentation before attempting cross-model compatibility.
Q2 What are the maintenance requirements for the HVAC system?
What are the maintenance requirements for the HVAC system?
Regular maintenance for the HVAC system includes inspecting and replacing the cabin air filter every 12,000-15,000 miles, checking refrigerant levels annually, and ensuring the blower motor and fan operate smoothly. Additionally, inspect belts, hoses, and seals for wear or leaks. Cleaning the evaporator and condenser coils every 2-3 years can prevent performance issues. Follow the manufacturer's maintenance schedule for optimal system longevity.
Q3 How do I replace the HVAC blower motor in a 1996-2000 Chrysler Voyager?
How do I replace the HVAC blower motor in a 1996-2000 Chrysler Voyager?
To replace the HVAC blower motor, first, disconnect the negative battery terminal. Locate the blower motor under the dashboard on the passenger side. Remove the screws securing the motor and disconnect the electrical connector. Carefully extract the motor and install the new one, ensuring proper alignment. Reconnect the electrical connector and secure the motor with screws. Reconnect the battery and test the system to confirm proper operation.
Q4 What should I do if the HVAC system is not blowing cold air?
What should I do if the HVAC system is not blowing cold air?
If the HVAC system is not blowing cold air, first check the refrigerant levels and look for leaks. Inspect the compressor clutch for engagement and ensure the condenser and evaporator coils are clean. Test the blower motor and fan for proper operation. If these components are functioning, the issue may lie with the thermostat, control module, or a clogged expansion valve. Consult a professional for further diagnosis.
Q5 How can I optimize the performance of my HVAC system?
How can I optimize the performance of my HVAC system?
To optimize HVAC performance, ensure the system is free of debris and the cabin air filter is clean. Regularly check refrigerant levels and recharge if necessary. Use the recirculation mode to reduce strain on the system during hot weather. Park in shaded areas to minimize heat buildup. Periodically inspect and clean the condenser and evaporator coils to maintain efficient heat exchange.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1996-2000 Chrysler Voyager HVAC Service Manual
Coming SoonThis manual provides detailed instructions for servicing the HVAC system, including diagnostics, repairs, and component replacement procedures.
Technical Service Bulletin: HVAC System Updates
Coming SoonThis bulletin outlines common issues and updates for the HVAC system in 1996-2000 Chrysler Voyager models, including recommended fixes and part updates.
HVAC Parts and Accessories Catalog
Coming SoonThis catalog lists all available HVAC components and accessories for the 1996-2000 Chrysler Voyager, including part numbers and compatibility details.
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Technical Information
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