Chrysler Voyager 1996-2000 Brakes Specifications
Explore the detailed brake specifications for the 1996-2000 Chrysler Voyager, including brake pad dimensions, rotor sizes, caliper types, and maintenance tips. This guide is essential for owners and technicians looking to ensure optimal braking performance and safety.
Overview Specifications
This document provides detailed specifications and information about the braking system of the 1996-2000 Chrysler Voyager. It is designed to assist users in understanding the technical aspects of the brakes, including components, maintenance, and performance. Use the search and navigation instructions to quickly find the information you need. The sections are organized to cover major aspects of the braking system, with subsections breaking down specific details.
How to Use
Use the search functionality to quickly locate specific terms or components related to the brakes. Enter keywords like 'brake pads' or 'rotor size' to find relevant sections.
Navigate through the document by scrolling through the sections or using the table of contents. Each section is clearly labeled, and subsections provide detailed information on specific topics.
Key Specifications
Front Rotor Diameter
280 mm
Rear Rotor Diameter
260 mm
Brake Fluid Type
DOT 3 or DOT 4
Stopping Distance (60-0 mph)
140-150 feet
Brake Pad Thickness (New)
10-12 mm
Available Specifications
Brake System Components
This section covers the primary components of the Chrysler Voyager's braking system, including the brake pads, rotors, calipers, and brake lines. Understanding these components is essential for maintenance and troubleshooting.
Brake System Components
This section covers the primary components of the Chrysler Voyager's braking system, including the brake pads, rotors, calipers, and brake lines. Understanding these components is essential for maintenance and troubleshooting.
Brake Pads
- Material: Semi-metallic or ceramic
- Thickness: 10-12 mm (new)
- Replacement interval: 30,000-70,000 miles
- Compatibility: Specific to 1996-2000 Voyager models
Rotors
- Type: Ventilated front, solid rear
- Diameter: 280 mm (front), 260 mm (rear)
- Thickness: 22 mm (front), 10 mm (rear)
- Replacement interval: Check every 20,000 miles
Calipers
- Type: Single-piston floating
- Material: Cast iron
- Function: Applies pressure to brake pads
- Maintenance: Inspect for leaks and wear
Brake Performance
This section provides information on the braking performance of the Chrysler Voyager, including stopping distance, brake fluid requirements, and system efficiency.
Brake Performance
This section provides information on the braking performance of the Chrysler Voyager, including stopping distance, brake fluid requirements, and system efficiency.
Stopping Distance
- 60-0 mph: 140-150 feet
- Brake force distribution: Front-biased
- ABS: Standard on most models
- Factors affecting performance: Tire condition, road surface
Brake Fluid
- Type: DOT 3 or DOT 4
- Capacity: 0.5 liters
- Replacement interval: Every 2 years or 30,000 miles
- Importance: Maintains hydraulic pressure
Maintenance and Troubleshooting
This section outlines maintenance tips and common troubleshooting steps for the Chrysler Voyager's braking system. Regular maintenance ensures optimal performance and longevity.
Maintenance and Troubleshooting
This section outlines maintenance tips and common troubleshooting steps for the Chrysler Voyager's braking system. Regular maintenance ensures optimal performance and longevity.
Routine Maintenance
- Inspect brake pads and rotors every 10,000 miles
- Check brake fluid level monthly
- Lubricate caliper slides annually
- Replace worn components promptly
Common Issues
- Squeaking or grinding noise: Worn brake pads
- Pulling to one side: Stuck caliper or uneven wear
- Soft brake pedal: Air in brake lines or low fluid
- ABS warning light: Sensor or system malfunction
Search Specifications
Search by specification name, value, or description
Type to search through torque specifications. Results will appear below as you type.
Brakes Specifications
Overview
- Type
- Hydraulic disc (front), drum (rear)
- Configuration
- Dual-circuit, diagonally split
- Platform
- Chrysler NS platform
- Material
- Cast iron rotors, steel drums
- Location
- Front and rear axles
Dimensions
- Front Rotor Diameter
- 10.9 inches (277 mm)
- Front Rotor Thickness
- 0.98 inches (25 mm)
- Rear Drum Diameter
- 9.0 inches (229 mm)
- Rear Drum Width
- 1.73 inches (44 mm)
- Brake Pad Length
- 5.12 inches (130 mm)
- Brake Pad Width
- 2.36 inches (60 mm)
- Brake Fluid Capacity
- 0.5 liters (16.9 fl oz)
Materials
- Rotors
- Cast iron with anti-corrosion coating
- Drums
- High-carbon steel
- Brake Pads
- Semi-metallic friction material
- Brake Shoes
- Organic friction material
- Brake Lines
- Steel braided with rubber coating
Features
- Braking System
-
- Anti-lock Braking System (ABS)
- Electronic Brakeforce Distribution (EBD)
- Hydraulic brake booster
- Dual-piston front calipers
- Monitoring
-
- Brake pad wear sensors
- Low brake fluid warning light
- ABS warning light
- Performance
-
- Vented front rotors for heat dissipation
- Self-adjusting rear drum brakes
- High-temperature brake fluid
- Durability
-
- Corrosion-resistant rotors
- Reinforced brake lines
- Long-life brake pads
Safety Features
- Active Safety
-
- ABS prevents wheel lock-up
- EBD optimizes brake force distribution
- Passive Safety
-
- Dual-circuit system for redundancy
- Parking brake with mechanical lock
- Emergency Features
-
- Automatic brake force during panic stops
- Hill-start assist
Comfort Features
- Noise Reduction
-
- Anti-squeal shims on brake pads
- Chamfered brake pad edges
- Pedal Feel
-
- Progressive brake pedal response
- Low pedal effort design
- Vibration Control
-
- Balanced rotors
- Dampened brake calipers
Accessories
- Upgrades
-
- Performance brake pads
- Slotted rotors
- Stainless steel brake lines
- Maintenance Tools
-
- Brake caliper tool kit
- Brake bleeder kit
- Brake pad spreader
- Cleaning
-
- Brake cleaner spray
- Anti-seize lubricant
- Brake dust remover
Maintenance
- Service interval
- Every 12,000 miles or 12 months
- Service Items
-
- Inspect brake pads and rotors
- Check brake fluid level and condition
- Inspect brake lines for leaks
- Lubricate caliper slides
- Test parking brake operation
- Maintenance Notes
- Replace brake fluid every 2 years or 30,000 miles
Warranty
- Brake Pads
- Miles: 24,000Years: 2Coverage: Material defects
- Rotors
- Miles: 36,000Years: 3Coverage: Warping or cracking
- Calipers
- Miles: 50,000Years: 4Coverage: Seal failure or piston issues
- Brake Lines
- Miles: LifetimeYears: LifetimeCoverage: Corrosion or leaks
Production Details
- Manufacturer
- Chrysler Corporation
- Manufacturing Process
-
- Casting for rotors and drums
- CNC machining for precision
- Heat treatment for durability
- Quality Control
- Dimensional Checks: 100% inspectionMaterial Testing: Batch samplingPerformance Testing: Dynamometer testing
- Sustainability Practices
-
- Recycled materials in brake pads
- Water-based coatings for rotors
- Energy-efficient manufacturing
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.1%Lead Time: 4 weeks
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pads and rotors for wear
- Check brake fluid level and condition
- Inspect brake lines and hoses for leaks
- Lubricate caliper slides and pins
- Test parking brake operation
Ensure proper torque on all brake components
- Replace brake pads if necessary
- Resurface or replace rotors if worn
- Flush and replace brake fluid
- Inspect ABS sensors and wiring
- Check brake booster operation
Use manufacturer-recommended brake fluid
- Replace rear brake shoes if worn
- Inspect and adjust parking brake cables
- Replace brake hoses if cracked or swollen
- Check master cylinder for leaks
- Perform ABS system diagnostic test
Replace all brake components in axle pairs
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are the brakes for the 1996-2000 Chrysler Voyager compatible with other models?
Are the brakes for the 1996-2000 Chrysler Voyager compatible with other models?
The brakes for the 1996-2000 Chrysler Voyager are specifically designed for this model and its variants, including the Dodge Caravan and Plymouth Voyager. While some components may fit other Chrysler vehicles, it is recommended to verify compatibility using the vehicle's VIN or consulting a parts catalog. Using non-compatible parts can affect braking performance and safety.
Q2 What is the recommended maintenance schedule for the brakes on a 1996-2000 Chrysler Voyager?
What is the recommended maintenance schedule for the brakes on a 1996-2000 Chrysler Voyager?
The brakes on a 1996-2000 Chrysler Voyager should be inspected every 12,000 miles or annually, whichever comes first. Replace brake pads every 30,000-50,000 miles, depending on driving conditions. Rotors should be checked for wear and resurfaced or replaced as needed. Brake fluid should be flushed every 30,000 miles to maintain optimal performance and safety.
Q3 How do I replace the brake pads on a 1996-2000 Chrysler Voyager?
How do I replace the brake pads on a 1996-2000 Chrysler Voyager?
To replace the brake pads, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely to avoid damaging the brake line. Remove the old pads and inspect the rotors. Install the new pads, ensuring they are properly seated. Reattach the caliper and tighten the bolts. Repeat for all wheels, then test the brakes before driving.
Q4 What should I do if my brakes are making noise or vibrating?
What should I do if my brakes are making noise or vibrating?
Noise or vibration in the brakes can indicate worn pads, warped rotors, or debris in the braking system. Inspect the pads and rotors for wear or damage. Clean the brake components and ensure proper lubrication of contact points. If the issue persists, consider resurfacing or replacing the rotors and pads. Always consult a professional if unsure.
Q5 How can I optimize the braking performance of my 1996-2000 Chrysler Voyager?
How can I optimize the braking performance of my 1996-2000 Chrysler Voyager?
To optimize braking performance, use high-quality brake pads and rotors designed for your vehicle. Ensure proper installation and alignment of all components. Regularly inspect and maintain the braking system, including fluid levels and hoses. Avoid aggressive driving habits that can cause excessive wear. Consider upgrading to performance brake components for improved stopping power.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1996-2000 Chrysler Voyager Service Manual
Coming SoonComprehensive guide covering brake system maintenance, repair, and troubleshooting for the 1996-2000 Chrysler Voyager.
Technical Service Bulletin: Brake System Updates
Coming SoonDetails updates and fixes for common brake system issues in the 1996-2000 Chrysler Voyager.
Chrysler Voyager Brake Parts Catalog
Coming SoonCatalog listing all brake components, including pads, rotors, and calipers, for the 1996-2000 Chrysler Voyager.
About the Author
Expert automotive knowledge and experience
'/%3E%3Cpath d='M60 30a20 20 0 1 1 0 40 20 20 0 0 1 0-40zm0 45c16.5 0 30 7.5 30 16.8V100H30v-8.2c0-9.3 13.5-16.8 30-16.8z' fill='%23404040'/%3E%3C/svg%3E)
Diagnostic
Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.
Repair
Expert in both traditional mechanical repairs and modern vehicle systems.
Additional Expertise
Documentation
Created over 500 detailed repair guides and technical documents.
Training
Conducted technical training sessions and contributed to repair databases.
Certifications & Research
Certifications
- ASE Master Technician Certification
- Advanced Diagnostic Specialist
- Hybrid/Electric Vehicle Systems
- Performance Tuning Expert
Research & Community
Actively researches emerging technologies and contributes to automotive forums.
Legal Disclaimer
Important information about using this content
Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
General Information
Warranty & Liability
The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.