Chrysler Voyager 1996-2000 41TE Transmission Specifications
This document provides detailed technical specifications for the 41TE automatic transmission used in the 1996-2000 Chrysler Voyager. It includes critical data such as gear ratios, torque converter specifications, fluid capacity, and shift patterns. These specifications are essential for mechanics, enthusiasts, and owners performing maintenance, repairs, or upgrades. The information is sourced from factory service manuals and technical bulletins, ensuring accuracy and reliability. Whether you're diagnosing transmission issues, rebuilding the unit, or verifying compatibility with aftermarket parts, this resource offers valuable insights to enhance your understanding and ensure proper operation of the 41TE transmission.
Overview Specifications
This document provides detailed specifications and technical information about the 41TE transmission used in the 1996-2000 Chrysler Voyager. It is designed to assist technicians, mechanics, and enthusiasts in understanding the transmission's design, operation, and maintenance. Use the search and navigation tools to quickly locate specific details or browse through the sections for a comprehensive understanding of the 41TE transmission.
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Key Specifications
Transmission Type
4-speed automatic
Fluid Type
ATF+4
Maximum Torque
220 lb-ft
Fluid Capacity
7.5 quarts
Gear Ratios
2.84:1 to 0.69:1
Available Specifications
Transmission Design
This section covers the structural and mechanical design of the 41TE transmission, including its components, layout, and integration with the Chrysler Voyager's drivetrain.
Transmission Design
This section covers the structural and mechanical design of the 41TE transmission, including its components, layout, and integration with the Chrysler Voyager's drivetrain.
Gear Configuration
- Four-speed automatic transmission
- Electronically controlled gear shifts
- Overdrive gear for improved fuel efficiency
- Planetary gearset design
- Integrated torque converter
- Compact and lightweight construction
Fluid and Cooling System
- Uses ATF+4 transmission fluid
- Sealed fluid system for reduced maintenance
- External transmission cooler for heat dissipation
- Fluid capacity: 7.5 quarts (with cooler)
- Dual-pass cooler design for optimal performance
Performance Specifications
This section provides detailed performance metrics and operational characteristics of the 41TE transmission, including gear ratios, torque handling, and shift patterns.
Performance Specifications
This section provides detailed performance metrics and operational characteristics of the 41TE transmission, including gear ratios, torque handling, and shift patterns.
Gear Ratios
- 1st gear: 2.84:1
- 2nd gear: 1.57:1
- 3rd gear: 1.00:1
- 4th gear (Overdrive): 0.69:1
- Reverse gear: 2.21:1
Torque Handling
- Maximum torque capacity: 220 lb-ft
- Designed for V6 engines up to 3.8L
- Smooth torque transfer for reduced wear
- Adaptive shift logic for varying loads
Maintenance and Troubleshooting
This section outlines maintenance schedules, common issues, and troubleshooting tips for the 41TE transmission to ensure longevity and reliability.
Maintenance and Troubleshooting
This section outlines maintenance schedules, common issues, and troubleshooting tips for the 41TE transmission to ensure longevity and reliability.
Maintenance Schedule
- Fluid change interval: 60,000 miles
- Filter replacement with fluid change
- Inspect for leaks every 15,000 miles
- Check transmission mounts for wear
- Monitor shift quality and responsiveness
Common Issues
- Delayed or harsh shifting
- Transmission fluid leaks
- Torque converter clutch failure
- Solenoid pack malfunctions
- Overheating due to clogged cooler
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Transmission Specifications
Overview
- Type
- Automatic
- Configuration
- Transverse-mounted, 4-speed
- Platform
- Chrysler NS platform
- Material
- Aluminum casing with steel internals
- Location
- Front-wheel drive
Dimensions
- Length
- 22.5 inches (571.5 mm)
- Width
- 18.3 inches (464.8 mm)
- Height
- 14.7 inches (373.4 mm)
- Weight
- 145 lbs (65.8 kg)
- input Shaft Diameter
- 1.25 inches (31.75 mm)
- Output Shaft Diameter
- 1.5 inches (38.1 mm)
- Fluid Capacity
- 7.4 quarts (7 liters)
Materials
- Casing
- Aluminum alloy
- Gears
- Hardened steel
- Clutch Plates
- Composite friction material
- Seals
- Viton rubber
Features
- Performance
-
- Adaptive shift logic
- Electronic governor pressure control
- Torque converter lockup clutch
- Efficiency
-
- Low-friction bearings
- Optimized gear ratios
- Reduced parasitic losses
- Durability
-
- Hardened gear teeth
- Reinforced clutch packs
- High-temperature fluid compatibility
- Control
-
- Electronic shift control module
- Manual shift mode
- Fail-safe limp-home mode
Safety Features
- Fail Safe
-
- Limp-home mode activation
- Overheat protection
- Electronic
-
- Shift interlock system
- Neutral safety switch
Comfort Features
- Smoothness
-
- Adaptive shift programming
- Torque converter damping
- Noise Reduction
-
- Precision gear machining
- Vibration dampening mounts
Accessories
- Cooling
-
- Transmission cooler lines
- Auxiliary transmission cooler
- Mounting
-
- Transmission mount
- Crossmember
- Electrical
-
- Shift solenoid pack
- Transmission control module
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Fluid and filter replacement
- Seal inspection
- Shift solenoid testing
- Clutch pack wear check
- Torque converter inspection
- Maintenance Notes
- Use only Mopar ATF+4 transmission fluid
Warranty
- Basic
- Miles: 36,000Years: 3Coverage: Bumper-to-bumper
- Powertrain
- Miles: 60,000Years: 5Coverage: Transmission and drivetrain
- Corrosion
- Miles: 100,000Years: 7Coverage: Perforation only
- Emissions
- Miles: 80,000Years: 8Coverage: Federal emissions components
Production Details
- Manufacturer
- Chrysler Corporation
- Manufacturing Process
-
- Casting of aluminum casing
- CNC machining of gears
- Heat treatment of steel components
- Assembly with robotic precision
- Quality Control
- inspection: 100% component testingTesting: Dyno testing of each unitStandards: ISO 9001 certified
- Sustainability
-
- Recycled aluminum usage
- Low-emission manufacturing
- Waste reduction initiatives
- Production Metrics
- Units Per Year: Approximately 500,000Defect Rate: Less than 0.1%
Service Information for 41te transmission Service
Maintenance and service requirements specific to this component
- Replace transmission fluid and filter
- Inspect seals for leaks
- Check shift solenoid operation
- Test transmission control module
- Inspect torque converter
Use only Mopar ATF+4 fluid for optimal performance
- Replace transmission fluid and filter
- Inspect clutch pack wear
- Check governor pressure sensor
- Test shift linkage adjustment
- Inspect transmission mounts
Special tools required for clutch pack inspection
- Replace transmission fluid and filter
- Inspect and replace worn seals
- Check and adjust band tension
- Inspect valve body operation
- Perform transmission flush
Major service interval - recommend professional service
Common Questions
Find answers to common questions about torque specifications
Q1 Is the 41te transmission compatible with all 1996-2000 Chrysler Voyager models?
Is the 41te transmission compatible with all 1996-2000 Chrysler Voyager models?
The 41te transmission is compatible with most 1996-2000 Chrysler Voyager models equipped with a 2.4L or 3.0L engine. However, variations in drivetrain configurations and engine types may affect compatibility. Always verify the specific model year, engine type, and VIN before installation to ensure proper fitment and functionality.
Q2 What are the maintenance requirements for the 41te transmission?
What are the maintenance requirements for the 41te transmission?
The 41te transmission requires regular maintenance to ensure optimal performance. This includes checking and replacing the transmission fluid every 30,000-60,000 miles, inspecting the filter for debris, and ensuring proper cooling system function. Regularly monitor for leaks, unusual noises, or shifting issues, and address any concerns promptly to avoid costly repairs.
Q3 How do I replace the 41te transmission in a 1996-2000 Chrysler Voyager?
How do I replace the 41te transmission in a 1996-2000 Chrysler Voyager?
To replace the 41te transmission, first, disconnect the battery and remove the transmission cooler lines, shift linkage, and driveshaft. Support the engine and transmission with a jack, unbolt the transmission mount, and disconnect the torque converter. Carefully lower the transmission and reverse the steps to install the new unit. Ensure proper alignment and torque specifications during reassembly.
Q4 What should I do if my 41te transmission is slipping or not shifting properly?
What should I do if my 41te transmission is slipping or not shifting properly?
If your 41te transmission is slipping or not shifting properly, start by checking the fluid level and condition. Low or contaminated fluid can cause these issues. Inspect the transmission filter and cooler lines for blockages. If the problem persists, diagnostic codes may be necessary to identify internal faults such as solenoid issues, valve body wear, or clutch problems.
Q5 How can I optimize the performance of my 41te transmission?
How can I optimize the performance of my 41te transmission?
To optimize the performance of your 41te transmission, use the manufacturer-recommended fluid type and maintain proper fluid levels. Ensure the cooling system is functioning efficiently to prevent overheating. Regularly inspect and replace worn components such as solenoids, sensors, and mounts. Consider a transmission tune or software update to enhance shift timing and overall responsiveness.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
41te Transmission Service Manual
Coming SoonDetailed service manual covering installation, maintenance, and troubleshooting for the 41te transmission in 1996-2000 Chrysler Voyager models.
41te Transmission Technical Bulletin
Coming SoonTechnical service bulletin addressing common issues, updates, and fixes for the 41te transmission in Chrysler vehicles.
41te Transmission Parts Catalog
Coming SoonComprehensive catalog listing all compatible parts and accessories for the 41te transmission in 1996-2000 Chrysler Voyager models.
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The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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