Chrysler Voyager 1996-2000 3.8L Engine Specifications
Explore detailed technical specifications for the 3.8L engine in the 1996-2000 Chrysler Voyager. Learn about horsepower, torque, maintenance, and compatibility for repairs and upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the 3.8L engine used in the 1996-2000 Chrysler Voyager. It is designed to assist users in understanding the engine's features, performance, and maintenance requirements. The content is organized into sections for easy navigation, and a quick reference table is included for key specifications. Use the search and navigation instructions to find specific details efficiently.
How to Use
Use the search functionality to locate specific terms or phrases within the document. Enter keywords related to the engine's components, performance metrics, or maintenance tips to quickly find relevant information.
Navigate through the document using the section titles and subsections. Each major section is divided into subsections with detailed points. Use the table of contents or scroll through the document to access the desired information.
Key Specifications
Displacement
3.8L
Horsepower
166 hp
Torque
225 lb-ft
Compression Ratio
9.0:1
Fuel Economy
16/23 mpg
Available Specifications
Engine Specifications
This section covers the technical specifications of the 3.8L engine, including its displacement, configuration, and key performance metrics. It provides a comprehensive overview of the engine's design and capabilities.
Engine Specifications
This section covers the technical specifications of the 3.8L engine, including its displacement, configuration, and key performance metrics. It provides a comprehensive overview of the engine's design and capabilities.
General Specifications
- Displacement: 3.8 liters (230 cubic inches)
- Configuration: V6
- Bore x Stroke: 3.81 in x 3.31 in
- Compression Ratio: 9.0:1
- Fuel System: Multi-port fuel injection
- Aspiration: Naturally aspirated
Performance Metrics
- Horsepower: 166 hp @ 4800 rpm
- Torque: 225 lb-ft @ 3200 rpm
- Redline: 5500 rpm
- Fuel Economy: 16 mpg city / 23 mpg highway
Engine Components
This section details the major components of the 3.8L engine, including the cylinder block, cylinder heads, and valvetrain. It provides insights into the engine's construction and materials.
Engine Components
This section details the major components of the 3.8L engine, including the cylinder block, cylinder heads, and valvetrain. It provides insights into the engine's construction and materials.
Cylinder Block
- Material: Cast iron
- Number of Cylinders: 6
- Cylinder Arrangement: V6
- Main Bearings: 4
Cylinder Heads
- Material: Aluminum
- Valves per Cylinder: 2
- Valve Configuration: Overhead valve (OHV)
- Valve Train: Hydraulic lifters
Maintenance and Service
This section provides guidelines for maintaining and servicing the 3.8L engine. It includes information on oil changes, timing belt replacement, and common troubleshooting tips.
Maintenance and Service
This section provides guidelines for maintaining and servicing the 3.8L engine. It includes information on oil changes, timing belt replacement, and common troubleshooting tips.
Routine Maintenance
- Oil Change Interval: Every 3,000 miles or 3 months
- Oil Capacity: 5 quarts (with filter)
- Recommended Oil Type: 5W-30
- Spark Plug Gap: 0.044 inches
Timing Belt Replacement
- Replacement Interval: Every 60,000 miles
- Belt Type: Rubber with fiber reinforcement
- Tensioner: Hydraulic
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Engine Specifications
Overview
- Type
- V6
- Configuration
- 60-degree V
- Displacement
- 3.8 liters (231 cubic inches)
- Aspiration
- Naturally aspirated
- Fuel System
- Sequential multi-port fuel injection
- Location
- Front, longitudinal
Dimensions
- Length
- 28.5 inches (724 mm)
- Width
- 26.7 inches (678 mm)
- Height
- 27.3 inches (693 mm)
- Weight
- 415 lbs (188 kg)
- Bore
- 3.81 inches (96.8 mm)
- Stroke
- 3.31 inches (84 mm)
- Cylinder Spacing
- 4.13 inches (105 mm)
Materials
- Block
- Cast iron
- Cylinder Head
- Aluminum
- Pistons
- Aluminum alloy
- Crankshaft
- Forged steel
- Valves
- Stainless steel
Features
- Ignition System
-
- Distributorless ignition system
- Coil-on-plug design
- Electronic spark advance
- Cooling System
-
- Cross-flow aluminum radiator
- Electric cooling fan
- Thermostatically controlled
- Fuel System
-
- Returnless fuel system
- High-pressure fuel pump
- Oxygen sensor feedback
- Emissions
-
- EGR system
- Catalytic converter
- Evaporative emissions control
- Performance
-
- Horsepower: 180 hp @ 4800 rpm
- Torque: 225 lb-ft @ 4000 rpm
- Compression ratio: 9.6:1
Safety Features
- Engine Protection
-
- Low oil pressure shutdown
- Overheat warning system
- Emissions Control
-
- OBD-II diagnostics
- Misfire detection
- Electrical Safety
-
- Fused ignition system
- Short-circuit protection
Comfort Features
- Noise Reduction
-
- Acoustic engine cover
- Hydraulic engine mounts
- Vibration Control
-
- Balanced crankshaft
- Dual-mass flywheel
- Climate Control
-
- Heater core integration
- A/C compressor compatibility
Accessories
- Engine Bay
-
- Alternator
- Power steering pump
- A/C compressor
- Cooling
-
- Radiator
- Coolant reservoir
- Thermostat
- Electrical
-
- Starter motor
- Ignition coils
- Battery
Maintenance
- Service interval
- Every 7,500 miles or 6 months
- Service Items
-
- Oil and filter change
- Spark plug replacement
- Air filter inspection
- Coolant flush
- Timing belt inspection
- Maintenance Notes
- Use 5W-30 synthetic oil for optimal performance. Timing belt replacement recommended at 100,000 miles.
Warranty
- Basic
- Miles: 36,000Years: 3Coverage: Bumper-to-bumper
- Powertrain
- Miles: 60,000Years: 5Coverage: Engine and transmission
- Emissions
- Miles: 50,000Years: 4Coverage: Catalytic converter, sensors
- Corrosion
- Miles: 100,000Years: 7Coverage: Perforation only
Production Details
- Manufacturer
- Chrysler Corporation
- Manufacturing Process
-
- Casting
- Machining
- Assembly
- Testing
- Quality Control
- inspection: 100% engine testingTolerances: Within 0.001 inches
- Sustainability
-
- Recycled materials in components
- Low-emission manufacturing
- Production Metrics
- Units Per Day: 500Defect Rate: 0.5%
Service Information for 3.8l engine Service
Maintenance and service requirements specific to this component
- Oil and filter change
- Inspect spark plugs
- Check air filter
- Inspect belts and hoses
- Check coolant level
Use synthetic oil for extended drain intervals.
- Replace spark plugs
- Inspect timing belt
- Check fuel system
- Inspect exhaust system
- Test emissions system
Timing belt inspection critical at this interval.
- Replace timing belt
- Flush cooling system
- Replace water pump
- Inspect engine mounts
- Check compression
Major service interval; timing belt replacement mandatory.
Common Questions
Find answers to common questions about torque specifications
Q1 Is the 3.8L engine compatible with other Chrysler models from 1996-2000?
Is the 3.8L engine compatible with other Chrysler models from 1996-2000?
The 3.8L V6 engine used in the 1996-2000 Chrysler Voyager is primarily designed for this model and its platform siblings, such as the Dodge Caravan and Plymouth Voyager. While it shares some components with other Chrysler engines, direct compatibility with non-minivan models is limited. Always verify part numbers and consult a service manual before attempting cross-model installations.
Q2 What are the maintenance requirements for the 3.8L engine?
What are the maintenance requirements for the 3.8L engine?
The 3.8L engine requires regular maintenance to ensure optimal performance. Key tasks include oil changes every 3,000-5,000 miles, coolant flushes every 30,000 miles, and timing belt replacement every 60,000-100,000 miles. Regularly inspect spark plugs, air filters, and belts for wear. Adhering to the manufacturer's maintenance schedule is crucial for longevity and reliability.
Q3 How do I replace the 3.8L engine in a 1996-2000 Chrysler Voyager?
How do I replace the 3.8L engine in a 1996-2000 Chrysler Voyager?
Replacing the 3.8L engine involves several steps: disconnect the battery, drain fluids, remove the engine mounts, and detach electrical connections and hoses. Use an engine hoist to lift the engine out. Installation is the reverse process, ensuring proper alignment of mounts and reconnecting all components. Refer to the service manual for torque specifications and detailed instructions.
Q4 What are common troubleshooting steps for the 3.8L engine?
What are common troubleshooting steps for the 3.8L engine?
Common issues include rough idling, overheating, and loss of power. Start by checking for error codes using an OBD-II scanner. Inspect the ignition system, fuel injectors, and cooling system for faults. Verify proper oil levels and coolant circulation. If the engine overheats, check the thermostat, radiator, and water pump for malfunctions.
Q5 How can I optimize the performance of the 3.8L engine?
How can I optimize the performance of the 3.8L engine?
To optimize performance, use high-quality synthetic oil and ensure regular maintenance. Upgrade to performance air filters and exhaust systems for better airflow. Consider tuning the engine control unit (ECU) for improved fuel efficiency and power. Regularly clean fuel injectors and replace worn spark plugs to maintain peak performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1996-2000 Chrysler Voyager Service Manual
Coming SoonComprehensive guide covering engine repair, maintenance, and troubleshooting for the 3.8L engine.
Technical Service Bulletin for 3.8L Engine
Coming SoonOfficial bulletin addressing common issues and updates for the 3.8L engine in Chrysler Voyager models.
Chrysler Voyager Parts Catalog
Coming SoonDetailed catalog of OEM and aftermarket parts for the 1996-2000 Chrysler Voyager, including the 3.8L engine.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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