Chrysler Voyager 1984-1990 Exhaust Specifications
Explore detailed exhaust system specifications for the 1984-1990 Chrysler Voyager, including components like the catalytic converter, muffler, and tailpipe. Ideal for maintenance, repair, and performance upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the exhaust system of the 1984-1990 Chrysler Voyager. It is designed to assist mechanics, enthusiasts, and owners in understanding the components, configurations, and maintenance requirements of the exhaust system. Use this guide to locate specific details, troubleshoot issues, or plan upgrades. The document is organized into sections for easy navigation and includes a quick reference table for key specifications.
How to Use
Use the search functionality to find specific terms or components within the document. Enter keywords like 'muffler,' 'catalytic converter,' or 'exhaust pipe' to quickly locate relevant information.
Navigate through the document using the section titles and subsections. Each section is labeled clearly, and subsections provide detailed technical points. Use the quick reference table for a summary of key specifications.
Key Specifications
Exhaust Pipe Diameter
2.0 inches
Catalytic Converter Inlet
2.25 inches
Muffler Noise Reduction
20-25 dB
Exhaust Manifold Material
Cast iron
Maximum Backpressure
1.5 psi
Available Specifications
Exhaust System Components
This section outlines the primary components of the exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. It provides details on their functions, materials, and configurations specific to the 1984-1990 Chrysler Voyager.
Exhaust System Components
This section outlines the primary components of the exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. It provides details on their functions, materials, and configurations specific to the 1984-1990 Chrysler Voyager.
Exhaust Manifold
- Cast iron construction for durability
- Designed to collect exhaust gases from the engine cylinders
- Bolts directly to the cylinder head
- Includes heat shields to protect surrounding components
Catalytic Converter
- Oxidation-reduction catalyst for emissions control
- Contains ceramic or metallic substrate coated with precious metals
- Designed to reduce harmful gases like CO, NOx, and hydrocarbons
- Located downstream of the exhaust manifold
Muffler and Tailpipe
- Muffler constructed from aluminized steel for corrosion resistance
- Uses baffles and chambers to reduce exhaust noise
- Tailpipe extends from the muffler to the rear of the vehicle
- Available in single or dual configurations depending on the model
Exhaust System Specifications
This section provides technical specifications for the exhaust system, including dimensions, materials, and performance metrics. It is useful for identifying replacement parts or planning modifications.
Exhaust System Specifications
This section provides technical specifications for the exhaust system, including dimensions, materials, and performance metrics. It is useful for identifying replacement parts or planning modifications.
Pipe Diameter and Length
- Exhaust pipe diameter: 2.0 inches (standard)
- Tailpipe length: 60 inches (approximate)
- Catalytic converter inlet/outlet diameter: 2.25 inches
- Muffler inlet/outlet diameter: 2.0 inches
Material and Construction
- Exhaust manifold: Cast iron
- Catalytic converter: Stainless steel housing
- Muffler: Aluminized steel with internal baffles
- Tailpipe: Aluminized steel with chrome tip
Performance Metrics
- Backpressure: 1.5 psi (maximum)
- Noise reduction: 20-25 dB (muffler efficiency)
- Emissions compliance: Meets 1984-1990 EPA standards
- Heat resistance: Up to 1200°F (exhaust manifold)
Maintenance and Troubleshooting
This section covers maintenance tips and common troubleshooting issues for the exhaust system. It includes guidance on inspecting, repairing, and replacing components to ensure optimal performance.
Maintenance and Troubleshooting
This section covers maintenance tips and common troubleshooting issues for the exhaust system. It includes guidance on inspecting, repairing, and replacing components to ensure optimal performance.
Inspection and Cleaning
- Inspect for rust, cracks, or leaks every 12 months
- Clean exhaust tips to prevent buildup of soot and debris
- Check hangers and brackets for wear or damage
- Ensure heat shields are securely attached
Common Issues and Solutions
- Excessive noise: Check for holes in the muffler or loose connections
- Reduced performance: Inspect catalytic converter for clogging
- Rust and corrosion: Replace affected components with aluminized or stainless steel parts
- Vibrations: Tighten or replace worn hangers and brackets
Replacement Guidelines
- Replace muffler every 5-7 years or 50,000-70,000 miles
- Catalytic converter lifespan: 10 years or 100,000 miles
- Use OEM or equivalent parts for compatibility
- Follow torque specifications for exhaust manifold bolts
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Component Specifications
Overview
- Type
- Single exhaust system
- Configuration
- Rear exit
- Platform
- Chrysler Voyager (1984-1990)
- Material
- Stainless steel and aluminized steel
- Location
- Underbody, rear section
Dimensions
- Total Length
- 120 inches (304.8 cm)
- Pipe Diameter
- 2.25 inches (5.7 cm)
- Muffler Length
- 24 inches (61 cm)
- Muffler Width
- 8 inches (20.3 cm)
- Muffler Height
- 6 inches (15.2 cm)
- Tailpipe Length
- 36 inches (91.4 cm)
- Tailpipe Diameter
- 2 inches (5.1 cm)
Materials
- Exhaust Pipe
- Aluminized steel
- Muffler Body
- Stainless steel
- Tailpipe
- Aluminized steel
- Hangers
- Rubber and steel composite
- Gaskets
- Graphite and steel
Features
- Noise Reduction
-
- Chambered muffler design
- Sound-dampening insulation
- Resonator integration
- Durability
-
- Corrosion-resistant coating
- Heat-resistant materials
- Reinforced hangers
- Performance
-
- Optimized flow design
- Backpressure reduction
- Heat dissipation
- installation
-
- Bolt-on design
- Pre-fabricated sections
- Alignment guides
- Maintenance
-
- Replaceable gaskets
- Accessible hangers
- Inspection ports
Safety Features
- Heat Protection
-
- Heat shields
- Thermal insulation
- Safe clearance from fuel lines
- Structural integrity
-
- Reinforced welds
- Impact-resistant materials
- Secure mounting points
- Emission Control
-
- Catalytic converter integration
- Oxygen sensor compatibility
- Compliance with EPA standards
Comfort Features
- Noise Levels
-
- Low-frequency noise reduction
- Minimal cabin resonance
- Smooth exhaust flow
- Vibration Control
-
- Rubber isolators
- Flexible joints
- Balanced exhaust flow
- Heat Management
-
- Heat dissipation design
- Insulated underbody
- Cooling fins
Accessories
- Performance Upgrades
-
- High-flow muffler
- Stainless steel tips
- Performance headers
- Maintenance Tools
-
- Exhaust hanger tool
- Gasket replacement kit
- Pipe cutter
- Protective Gear
-
- Heat-resistant wrap
- Underbody coating
- Rust inhibitor spray
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect for rust and corrosion
- Check hangers and mounts
- Inspect gaskets and seals
- Test for exhaust leaks
- Clean heat shields
- Maintenance Notes
- Regular inspection is critical for preventing leaks and ensuring optimal performance.
Warranty
- Standard Warranty
- Miles: 36,000 milesYears: 3 yearsCoverage: Manufacturing defects
- Corrosion Warranty
- Miles: 60,000 milesYears: 5 yearsCoverage: Perforation due to rust
- Performance Warranty
- Miles: 50,000 milesYears: 4 yearsCoverage: Flow and noise level guarantees
- installation Warranty
- Miles: 12,000 milesYears: 1 yearCoverage: Defects due to improper installation
Production Details
- Manufacturer
- Chrysler Corporation
- Manufacturing Process
-
- Laser-cut components
- Robotic welding
- Pressure testing
- Quality Control
- inspection Stages: Material integrity, Weld strength, Flow testingCompliance: EPA standards, SAE specifications, ISO 9001 certification
- Sustainability Practices
-
- Recycled materials
- Low-emission manufacturing
- Waste reduction programs
- Production Metrics
- Units Per Day: 500Defect Rate: 0.5%Lead Time: 2 weeks
Service Information for exhaust Service
Maintenance and service requirements specific to this component
- Inspect exhaust system for leaks
- Check hangers and mounts for wear
- Inspect gaskets and seals
- Clean heat shields
- Test for proper exhaust flow
Ensure all connections are secure and free of corrosion.
- Replace gaskets and seals
- Inspect and replace hangers if necessary
- Check for rust and corrosion
- Test catalytic converter efficiency
- Inspect oxygen sensor functionality
Use OEM parts for replacements to maintain performance.
- Replace muffler if necessary
- Inspect and replace exhaust pipes
- Check for structural integrity
- Perform full system pressure test
- Replace oxygen sensor if needed
Major service may require specialized tools and equipment.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What are the compatibility specifications for the exhaust system of a 1984-1990 Chrysler Voyager?
What are the compatibility specifications for the exhaust system of a 1984-1990 Chrysler Voyager?
The exhaust system for the 1984-1990 Chrysler Voyager is designed to fit models with 2.2L and 2.6L engines. It includes a catalytic converter, muffler, and tailpipe, all constructed from durable materials like aluminized steel. Ensure compatibility by verifying the engine size and model year before purchase. Aftermarket systems may vary, so check for OEM or equivalent specifications.
Q2 What maintenance is required for the exhaust system of a 1984-1990 Chrysler Voyager?
What maintenance is required for the exhaust system of a 1984-1990 Chrysler Voyager?
Regular maintenance includes inspecting the exhaust system for rust, cracks, or leaks every 6 months. Replace worn-out gaskets and hangers as needed. Clean the catalytic converter periodically to prevent clogging. Ensure proper alignment of the exhaust components to avoid vibrations or damage. Annual professional inspections are recommended to maintain optimal performance and compliance with emissions standards.
Q3 How do I install or replace the exhaust system on a 1984-1990 Chrysler Voyager?
How do I install or replace the exhaust system on a 1984-1990 Chrysler Voyager?
To install or replace the exhaust system, first, lift the vehicle securely using jack stands. Remove the old system by detaching clamps, hangers, and bolts. Install the new exhaust components, starting from the manifold and working backward. Ensure proper alignment and secure all connections tightly. Use new gaskets and hangers for a leak-free fit. Test the system for leaks and vibrations before lowering the vehicle.
Q4 What are common troubleshooting steps for exhaust system issues in a 1984-1990 Chrysler Voyager?
What are common troubleshooting steps for exhaust system issues in a 1984-1990 Chrysler Voyager?
Common issues include loud noises, reduced performance, or exhaust leaks. Inspect for loose or damaged hangers, clamps, and gaskets. Check for rust or holes in the pipes and muffler. A clogged catalytic converter may cause poor engine performance. Use a smoke test to identify leaks. Replace damaged components and ensure all connections are secure to resolve issues.
Q5 How can I optimize the performance of the exhaust system in my 1984-1990 Chrysler Voyager?
How can I optimize the performance of the exhaust system in my 1984-1990 Chrysler Voyager?
To optimize performance, upgrade to a high-flow catalytic converter and muffler for better exhaust flow. Ensure the system is free of leaks and properly aligned. Use heat-resistant coatings to reduce corrosion. Regularly clean the exhaust components to prevent buildup. Consider aftermarket headers for improved engine efficiency. Always follow manufacturer guidelines for modifications to avoid voiding warranties.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1984-1990 Chrysler Voyager Service Manual
Coming SoonComprehensive guide covering exhaust system maintenance, repair, and troubleshooting for the 1984-1990 Chrysler Voyager.
Technical Service Bulletin: Exhaust System Updates
Coming SoonDetails updates and fixes for common exhaust system issues in the 1984-1990 Chrysler Voyager.
Chrysler Voyager Exhaust Parts Catalog
Coming SoonCatalog listing OEM and aftermarket exhaust components for the 1984-1990 Chrysler Voyager.
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