Chrysler Voyager 1984-1990 Electrical Specifications
Explore the complete electrical specifications for the 1984-1990 Chrysler Voyager, including wiring diagrams, fuse box layouts, alternator output, and battery requirements. Ideal for repairs, maintenance, and upgrades.
Overview Specifications
This document provides detailed electrical specifications for the 1984-1990 Chrysler Voyager. It includes information on the vehicle's electrical systems, components, and key technical details. Use this guide to understand the electrical architecture, troubleshoot issues, or perform maintenance. The document is organized into sections for easy navigation, with subsections breaking down specific electrical systems and their components.
How to Use
Use the search functionality to quickly locate specific terms or components. Enter keywords related to the electrical system, such as 'alternator' or 'fuse box,' to find relevant information.
Navigate through the document using the section titles and subsections. Each major section focuses on a specific electrical system, with subsections detailing components and technical specifications.
Key Specifications
Alternator Output
65-85 amps
Battery Voltage
12V
Spark Plug Gap
0.035 inches
Headlight Wattage
55W/60W
Taillight Bulb Type
Dual-filament
Available Specifications
Charging System
This section covers the charging system of the 1984-1990 Chrysler Voyager, including the alternator, battery, and related components. It provides technical details to help diagnose and maintain the system.
Charging System
This section covers the charging system of the 1984-1990 Chrysler Voyager, including the alternator, battery, and related components. It provides technical details to help diagnose and maintain the system.
Alternator Specifications
- Output: 65-85 amps depending on model year
- Voltage: 12V DC
- Belt Type: V-belt or serpentine belt (model-dependent)
- Regulator: Internal or external (model-dependent)
- Mounting: Single or dual pivot (model-dependent)
Battery Specifications
- Type: Lead-acid, maintenance-free
- Voltage: 12V
- Capacity: 550-650 CCA (Cold Cranking Amps)
- Terminals: Top-post or side-post (model-dependent)
- Dimensions: Group size 24 or 26 (model-dependent)
Ignition System
This section details the ignition system, including the distributor, spark plugs, and ignition coil. It provides technical information for troubleshooting and maintenance.
Ignition System
This section details the ignition system, including the distributor, spark plugs, and ignition coil. It provides technical information for troubleshooting and maintenance.
Distributor Specifications
- Type: Electronic ignition
- Rotation: Clockwise or counterclockwise (model-dependent)
- Cap Material: Plastic or metal (model-dependent)
- Rotor Type: Standard or high-performance (model-dependent)
Spark Plug Specifications
- Gap: 0.035 inches
- Type: Resistor or non-resistor (model-dependent)
- Heat Range: Standard or cold (model-dependent)
- Thread Size: 14mm
Lighting System
This section covers the lighting system, including headlights, taillights, and interior lights. It provides technical details for bulb types, wattages, and wiring.
Lighting System
This section covers the lighting system, including headlights, taillights, and interior lights. It provides technical details for bulb types, wattages, and wiring.
Headlight Specifications
- Type: Sealed beam or halogen (model-dependent)
- Wattage: 55W low beam, 60W high beam
- Voltage: 12V
- Mounting: Adjustable or fixed (model-dependent)
Taillight Specifications
- Bulb Type: Dual-filament (brake/tail)
- Wattage: 21W brake, 5W tail
- Voltage: 12V
- Lens Material: Plastic or glass (model-dependent)
Search Specifications
Search by specification name, value, or description
Type to search through torque specifications. Results will appear below as you type.
Component Specifications
Overview
- Type
- 12V DC system
- Configuration
- Negative ground
- Platform
- Front-engine, front-wheel drive
- Material
- Copper wiring, plastic insulation
- Location
- Engine bay, dashboard, rear compartment
Dimensions
- Battery Length
- 9.5 inches (241 mm)
- Battery Width
- 6.8 inches (173 mm)
- Battery Height
- 7.5 inches (191 mm)
- Alternator Diameter
- 5.9 inches (150 mm)
- Alternator Length
- 7.1 inches (180 mm)
- Wire Gauge
- 10-16 AWG
- Fuse Box Dimensions
- 6.3 x 4.7 x 2.0 inches (160 x 120 x 50 mm)
Materials
- Wiring
- Copper with PVC insulation
- Battery Case
- Polypropylene
- Alternator Housing
- Aluminum alloy
- Fuse Box
- Thermoplastic
- Connectors
- Nylon with brass contacts
Features
- Lighting
-
- Halogen headlights
- Dual-filament taillights
- Dome light with door switch
- Instrument panel illumination
- Power Distribution
-
- Central fuse box
- Relay-controlled circuits
- Circuit breakers for high-load systems
- Charging System
-
- 55-65 amp alternator
- Voltage regulator
- Battery warning light
- Ignition System
-
- Electronic ignition module
- Distributor with vacuum advance
- Spark plug wires
- Accessory Power
-
- Cigarette lighter socket
- Radio power circuit
- Power windows (optional)
Safety Features
- Circuit Protection
-
- Blade-type fuses
- Fusible links
- Circuit breakers
- Grounding
-
- Multiple chassis ground points
- Battery ground strap
- Engine-to-chassis ground
- Wiring Protection
-
- Conduit for critical circuits
- Loom tape for wire bundles
- Grommets at penetration points
Comfort Features
- Climate Control
-
- Blower motor speed control
- A/C compressor clutch circuit
- Heater control valve actuator
- instrumentation
-
- Backlit gauges
- Warning light cluster
- Fuel level sender unit
- Entertainment
-
- AM/FM radio circuit
- Speaker wiring
- Antenna motor control
- Convenience
-
- Power door locks (optional)
- Cruise control module
- Intermittent wiper control
Accessories
- Exterior
-
- Fog light wiring harness
- Trailer light connector
- Roof rack light circuit
- interior
-
- Map light wiring
- Cargo area light
- Glove box light
- Optional
-
- Power antenna wiring
- Rear window defogger
- Towing package electrical
Maintenance
- Service interval
- Every 12 months or 12,000 miles
- Service Items
-
- Battery terminal cleaning
- Alternator belt tension check
- Ground connection inspection
- Fuse condition check
- Wiring harness inspection
- Maintenance Notes
- Use dielectric grease on all electrical connections to prevent corrosion
Warranty
- Battery Warranty
- Miles: 36,000Years: 3Coverage: Pro-rated replacement
- Alternator Warranty
- Miles: 50,000Years: 5Coverage: Parts and labor
- Wiring Warranty
- Miles: 100,000Years: 10Coverage: Corrosion protection
- General Electrical Warranty
- Miles: 36,000Years: 3Coverage: Manufacturer defects
Production Details
- Manufacturer
- Chrysler Corporation
- Manufacturing Process
-
- Automated wire harness assembly
- Robotic connector installation
- Computerized circuit testing
- Quality Control
- Voltage Test: 12.6V ± 0.2VCurrent Test: Within 5% of specificationinsulation Test: 500V DC, 1 minute
- Sustainability Practices
-
- Lead-free solder
- Recyclable wiring materials
- Low VOC insulation
- Production Metrics
- Daily Output: 500 unitsDefect Rate: 0.5%Testing Time: 15 minutes per vehicle
Service Information for electrical Service
Maintenance and service requirements specific to the electrical system
- Inspect battery terminals and cables
- Check alternator output voltage
- Test all exterior lights
- Verify proper grounding connections
- Inspect wiring harness for damage
Clean battery terminals with baking soda solution if corrosion is present
- Load test battery
- Check alternator belt condition
- Inspect fuse box for corrosion
- Test all interior lights
- Verify proper operation of all switches
Replace alternator belt if cracks or glazing are present
- Perform complete electrical system diagnostic
- Check all ground connections
- Inspect wiring harness routing
- Test charging system under load
- Verify proper operation of all relays
Use manufacturer-approved diagnostic equipment for system testing
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What are the electrical system specifications for the 1984-1990 Chrysler Voyager?
What are the electrical system specifications for the 1984-1990 Chrysler Voyager?
The 1984-1990 Chrysler Voyager features a 12-volt electrical system with a negative ground. It includes a 60-amp alternator, a 12-volt battery, and standard wiring harnesses compatible with most aftermarket accessories. The system supports standard 5.75-inch headlights, turn signals, and taillights. Ensure any aftermarket components match the vehicle's voltage and amperage requirements to avoid electrical issues.
Q2 What maintenance is required for the electrical system of the Chrysler Voyager?
What maintenance is required for the electrical system of the Chrysler Voyager?
Regular maintenance includes inspecting the battery terminals for corrosion, checking the alternator belt for wear, and ensuring all wiring connections are secure. Test the battery voltage every six months and replace it if it falls below 12.4 volts. Clean the headlight and taillight lenses periodically to maintain visibility. Inspect fuses and relays annually for signs of damage or overheating.
Q3 How do I replace the alternator in a 1984-1990 Chrysler Voyager?
How do I replace the alternator in a 1984-1990 Chrysler Voyager?
To replace the alternator, disconnect the negative battery cable. Remove the serpentine belt using a wrench to release tension. Unbolt the alternator from its mounting bracket and disconnect the electrical connectors. Install the new alternator by reversing the steps, ensuring all bolts are tightened to the manufacturer's specifications. Reconnect the battery and test the alternator output with a multimeter.
Q4 What should I do if my Chrysler Voyager's electrical system is malfunctioning?
What should I do if my Chrysler Voyager's electrical system is malfunctioning?
Start by checking the battery voltage and connections. If the battery is fine, inspect the fuses and relays for damage. Use a multimeter to test the alternator output and ensure it is charging the battery properly. Check for loose or corroded wiring connections. If the issue persists, consult a professional mechanic to diagnose potential wiring harness or ECU problems.
Q5 How can I optimize the electrical system performance in my Chrysler Voyager?
How can I optimize the electrical system performance in my Chrysler Voyager?
Upgrade to a high-output alternator if using additional accessories like audio systems or lighting. Use high-quality wiring and connectors to reduce resistance and improve efficiency. Regularly clean battery terminals and ensure the charging system is functioning correctly. Consider installing a voltage stabilizer to protect sensitive electronics from voltage spikes.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1984-1990 Chrysler Voyager Service Manual
Coming SoonComprehensive guide covering electrical system diagnostics, repairs, and maintenance procedures for the Chrysler Voyager.
Chrysler Voyager Technical Service Bulletin
Coming SoonLatest updates and fixes for common electrical issues in the 1984-1990 Chrysler Voyager models.
Chrysler Voyager Parts and Accessories Catalog
Coming SoonDetailed catalog of OEM and aftermarket electrical components for the 1984-1990 Chrysler Voyager.
About the Author
Expert automotive knowledge and experience
'/%3E%3Cpath d='M60 30a20 20 0 1 1 0 40 20 20 0 0 1 0-40zm0 45c16.5 0 30 7.5 30 16.8V100H30v-8.2c0-9.3 13.5-16.8 30-16.8z' fill='%23404040'/%3E%3C/svg%3E)
Diagnostic
Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.
Repair
Expert in both traditional mechanical repairs and modern vehicle systems.
Additional Expertise
Documentation
Created over 500 detailed repair guides and technical documents.
Training
Conducted technical training sessions and contributed to repair databases.
Certifications & Research
Certifications
- ASE Master Technician Certification
- Advanced Diagnostic Specialist
- Hybrid/Electric Vehicle Systems
- Performance Tuning Expert
Research & Community
Actively researches emerging technologies and contributes to automotive forums.
Legal Disclaimer
Important information about using this content
Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
General Information
Warranty & Liability
The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.