Chrysler Voyager 1984-1990 Brakes Specifications
Explore the detailed brake specifications for the 1984-1990 Chrysler Voyager, including rotors, pads, calipers, and drums. Ideal for maintenance, repair, and upgrades to ensure optimal braking performance and safety.
Overview Specifications
This document provides detailed specifications and information about the braking system of the 1984-1990 Chrysler Voyager. It is designed to assist users in understanding the technical aspects of the brakes, including components, maintenance, and performance. Use the search functionality to quickly locate specific details or navigate through the sections for a comprehensive understanding of the braking system.
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Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points for easy reference.
Key Specifications
Brake Pad Thickness (New)
10-12 mm
Rotor Diameter (Front)
280 mm
Brake Fluid Type
DOT 3 or DOT 4
Stopping Distance (60-0 mph)
140-150 feet
Master Cylinder Bore Size
22.2 mm
Available Specifications
Brake System Components
This section covers the primary components of the Chrysler Voyager's braking system, including the brake pads, rotors, calipers, and brake lines. It provides detailed information on their specifications, materials, and functions.
Brake System Components
This section covers the primary components of the Chrysler Voyager's braking system, including the brake pads, rotors, calipers, and brake lines. It provides detailed information on their specifications, materials, and functions.
Brake Pads
- Material: Semi-metallic or ceramic
- Thickness: 10-12 mm (new)
- Wear limit: 2 mm
- Replacement interval: 30,000-50,000 miles
Rotors
- Type: Ventilated front, solid rear
- Diameter: 280 mm (front), 260 mm (rear)
- Thickness: 22 mm (front), 10 mm (rear)
- Minimum thickness after machining: 20 mm (front), 8 mm (rear)
Calipers
- Type: Single-piston floating
- Material: Cast iron
- Bore size: 54 mm (front), 38 mm (rear)
- Function: Applies pressure to brake pads
Brake Fluid and Hydraulics
This section focuses on the brake fluid specifications, hydraulic system components, and maintenance requirements. It includes details on fluid types, capacity, and bleeding procedures.
Brake Fluid and Hydraulics
This section focuses on the brake fluid specifications, hydraulic system components, and maintenance requirements. It includes details on fluid types, capacity, and bleeding procedures.
Brake Fluid
- Type: DOT 3 or DOT 4
- Capacity: 0.5 liters (system total)
- Replacement interval: Every 2 years or 30,000 miles
- Boiling point: ≥ 205°C (DOT 3), ≥ 230°C (DOT 4)
Master Cylinder
- Type: Dual-circuit
- Bore size: 22.2 mm
- Function: Distributes hydraulic pressure to brakes
- Maintenance: Inspect for leaks and wear
Bleeding Procedure
- Tools required: Bleeder wrench, brake fluid, clear tubing
- Sequence: Right rear, left rear, right front, left front
- Frequency: After brake service or fluid replacement
Brake Performance and Maintenance
This section provides insights into the braking performance, common issues, and maintenance tips for the Chrysler Voyager. It includes stopping distances, wear indicators, and troubleshooting tips.
Brake Performance and Maintenance
This section provides insights into the braking performance, common issues, and maintenance tips for the Chrysler Voyager. It includes stopping distances, wear indicators, and troubleshooting tips.
Stopping Distance
- 60-0 mph: 140-150 feet (dry conditions)
- 60-0 mph: 160-170 feet (wet conditions)
- Factors affecting performance: Tire condition, road surface
Wear Indicators
- Audible squeal when pads are worn
- Dashboard warning light for low fluid or system issues
- Visual inspection of pad thickness
Troubleshooting
- Soft pedal: Check for air in the system or fluid leaks
- Vibration: Inspect rotors for warping or uneven wear
- Noise: Check for loose components or worn pads
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Brakes Specifications
Overview
- Type
- Hydraulic disc (front), drum (rear)
- Configuration
- Dual-circuit, diagonally split
- Platform
- Chrysler S-platform
- Material
- Cast iron rotors, steel drums
- Location
- Front and rear axles
Dimensions
- Front Rotor Diameter
- 10.7 inches (272 mm)
- Front Rotor Thickness
- 0.98 inches (25 mm)
- Rear Drum Diameter
- 9.0 inches (229 mm)
- Rear Drum Width
- 1.73 inches (44 mm)
- Brake Pad Length
- 5.12 inches (130 mm)
- Brake Pad Width
- 2.36 inches (60 mm)
- Brake Fluid Capacity
- 0.5 liters (16.9 fl oz)
Materials
- Rotors
- Cast iron with anti-corrosion coating
- Drums
- Steel with heat-treated surface
- Pads
- Semi-metallic friction material
- Calipers
- Aluminum alloy
- Brake Lines
- Steel braided with rubber coating
Features
- Braking System
-
- Dual-circuit hydraulic system
- Proportioning valve for rear brakes
- Self-adjusting rear drum brakes
- Performance
-
- ABS available on select models (1987+)
- High-temperature resistance
- Low-noise operation
- Durability
-
- Corrosion-resistant rotors
- Reinforced brake lines
- Long-lasting pad material
- Maintenance
-
- Easy-access calipers
- Tool-free drum adjustment
- Replaceable wear indicators
Safety Features
- System Redundancy
-
- Dual-circuit design
- Independent front and rear circuits
- Emergency Braking
-
- Mechanical parking brake
- Automatic rear brake adjustment
- Monitoring
-
- Wear indicators on pads
- Fluid level sensor
Comfort Features
- Noise Reduction
-
- Anti-squeal shims
- Chamfered pad edges
- Pedal Feel
-
- Progressive brake response
- Low pedal effort
- Vibration Control
-
- Vented rotors
- Balanced drums
Accessories
- Upgrades
-
- Performance rotors
- Ceramic brake pads
- Stainless steel brake lines
- Tools
-
- Brake caliper tool
- Drum brake spring tool
- Brake bleeder kit
- Maintenance Kits
-
- Pad and rotor kit
- Drum brake rebuild kit
- Brake fluid flush kit
Maintenance
- Service interval
- Every 12,000 miles or 12 months
- Service Items
-
- Inspect brake pads and rotors
- Check brake fluid level
- Adjust rear drum brakes
- Lubricate caliper slides
- Inspect brake lines for leaks
- Maintenance Notes
- Use DOT 3 or DOT 4 brake fluid only
Warranty
- Brake Pads
- Miles: 24,000Years: 2Coverage: Material defects
- Rotors
- Miles: 36,000Years: 3Coverage: Warpage or cracking
- Calipers
- Miles: 50,000Years: 5Coverage: Seal failure
- Brake Lines
- Miles: LifetimeYears: LifetimeCoverage: Corrosion or leaks
Production Details
- Manufacturer
- Chrysler Corporation
- Manufacturing Process
-
- Casting for rotors and drums
- CNC machining for precision
- Heat treatment for durability
- Quality Control
- Rotor inspection: 100% dimensional checkPad Testing: Friction coefficient verificationSystem Testing: Full hydraulic pressure test
- Sustainability Practices
-
- Recycled materials in pads
- Closed-loop water cooling
- Low-emission manufacturing
- Production Metrics
- Daily Output: 1,200 setsDefect Rate: 0.2%Energy Usage: 15 kWh per set
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pad thickness
- Check rotor surface condition
- Adjust rear drum brakes
- Inspect brake fluid level
- Test parking brake operation
Replace pads if thickness is below 3mm
- Replace brake pads
- Resurface or replace rotors
- Inspect caliper operation
- Check brake line condition
- Flush brake fluid
Use only manufacturer-approved brake fluid
- Replace rear brake shoes
- Inspect wheel cylinders
- Replace brake hardware
- Check ABS system operation
- Perform full system bleed
Requires specialized ABS diagnostic tools
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are the brakes for the 1984-1990 Chrysler Voyager compatible with other models?
Are the brakes for the 1984-1990 Chrysler Voyager compatible with other models?
The brakes for the 1984-1990 Chrysler Voyager are specifically designed for this model and may not be compatible with other vehicles. The front and rear brake systems, including rotors, pads, and calipers, are tailored to the Voyager's specifications. Always verify part numbers and compatibility with your vehicle's VIN or consult a professional before purchasing or installing brakes.
Q2 What is the recommended maintenance schedule for the brakes on a 1984-1990 Chrysler Voyager?
What is the recommended maintenance schedule for the brakes on a 1984-1990 Chrysler Voyager?
For optimal performance, inspect the brake pads, rotors, and fluid every 12,000 miles or annually. Replace brake pads if they are worn below 3mm. Brake fluid should be flushed every 30,000 miles or every two years. Regularly check for leaks, unusual noises, or reduced braking efficiency. Adhering to this schedule ensures safety and extends the lifespan of your braking system.
Q3 How do I replace the brake pads on a 1984-1990 Chrysler Voyager?
How do I replace the brake pads on a 1984-1990 Chrysler Voyager?
To replace the brake pads, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely to avoid damaging the brake line. Remove the old pads and inspect the rotors for wear. Install the new pads, ensuring they are seated correctly. Reattach the caliper and tighten the bolts. Test the brakes before driving to ensure proper installation.
Q4 What should I do if my 1984-1990 Chrysler Voyager brakes are squeaking or grinding?
What should I do if my 1984-1990 Chrysler Voyager brakes are squeaking or grinding?
Squeaking or grinding noises often indicate worn brake pads or damaged rotors. Inspect the pads for wear and replace them if necessary. Check the rotors for scoring or warping and resurface or replace them if needed. Ensure all components are properly lubricated and free of debris. If the issue persists, consult a professional mechanic for further diagnosis.
Q5 How can I optimize the braking performance of my 1984-1990 Chrysler Voyager?
How can I optimize the braking performance of my 1984-1990 Chrysler Voyager?
To optimize braking performance, use high-quality brake pads and rotors designed for your vehicle. Ensure proper installation and alignment of all components. Regularly check and maintain brake fluid levels and quality. Avoid aggressive driving habits that cause excessive wear. Consider upgrading to performance brake components if you frequently tow or drive in demanding conditions.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1984-1990 Chrysler Voyager Service Manual
Coming SoonThis comprehensive manual provides detailed instructions for servicing and repairing the brakes and other systems of the 1984-1990 Chrysler Voyager.
Chrysler Technical Service Bulletin for Brake Systems
Coming SoonThis bulletin addresses common brake system issues and provides updated repair procedures for the 1984-1990 Chrysler Voyager.
1984-1990 Chrysler Voyager Brake Parts Catalog
Coming SoonThis catalog lists all brake components, including part numbers and specifications, for the 1984-1990 Chrysler Voyager.
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Technical Information
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