Chrysler Sebring 2007-2010 Exhaust Specifications
Chrysler Sebring 2007-2010

Chrysler Sebring 2007-2010 Exhaust Specifications

Explore detailed exhaust system specifications for the 2007-2010 Chrysler Sebring, including dimensions, materials, and compatibility for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the exhaust system for the 2007-2010 Chrysler Sebring. It is designed to assist mechanics, enthusiasts, and owners in understanding the components, configurations, and maintenance requirements of the exhaust system. Use the search and navigation instructions to quickly locate specific details or browse through the sections for a comprehensive understanding.

How to Use

Use the search functionality by entering keywords related to the exhaust system, such as 'catalytic converter' or 'muffler'. The search will highlight relevant sections and subsections for quick access.

Navigate through the document by scrolling through the sections or using the table of contents. Each section is organized into subsections with detailed technical points for easy reference.

Key Specifications

Exhaust Diameter

2.25 inches

Catalytic Converter Type

Three-way catalytic

Muffler Material

Aluminized steel

Tailpipe Exit

Driver's side

System Weight

Approx. 45 lbs

Available Specifications

Exhaust System Components

This section outlines the primary components of the Chrysler Sebring's exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. It provides detailed information on the materials, dimensions, and functions of each component.

Exhaust Manifold
  • Made of cast iron for durability
  • Designed to collect exhaust gases from the engine cylinders
  • Directs gases to the catalytic converter
  • Includes heat shields to reduce engine bay temperatures
Catalytic Converter
  • Reduces harmful emissions by converting pollutants into less harmful gases
  • Contains a ceramic or metallic substrate coated with catalysts
  • Located between the exhaust manifold and muffler
  • OBD-II compliant for emissions monitoring
Muffler
  • Constructed from aluminized steel for corrosion resistance
  • Reduces exhaust noise using sound-dampening chambers
  • Features a single-inlet, single-outlet design
  • Includes internal baffles for optimal noise reduction

Exhaust System Configurations

This section details the different exhaust system configurations available for the 2007-2010 Chrysler Sebring, including variations based on engine type and trim level. It also covers aftermarket options and compatibility.

Standard Configuration
  • Single exhaust system for 2.4L 4-cylinder engine
  • Dual exhaust system optional for 3.5L V6 engine
  • Includes a single catalytic converter and muffler
  • Tailpipe exits on the driver's side
Performance Configuration
  • Aftermarket dual exhaust systems available
  • High-flow catalytic converters for improved performance
  • Stainless steel mufflers for enhanced durability
  • Custom tailpipe designs for aesthetic appeal

Maintenance and Troubleshooting

This section provides guidance on maintaining the exhaust system and troubleshooting common issues such as leaks, rust, and performance degradation. It includes tips for inspection, cleaning, and replacement.

Inspection and Cleaning
  • Inspect for rust and corrosion every 12 months
  • Check for cracks or holes in the exhaust manifold
  • Clean the catalytic converter to prevent clogging
  • Ensure all mounting brackets and hangers are secure
Common Issues and Solutions
  • Exhaust leaks often caused by damaged gaskets
  • Rust can be mitigated with regular cleaning and protective coatings
  • Reduced performance may indicate a clogged catalytic converter
  • Excessive noise may require muffler replacement

Component Specifications

Overview

Type
Dual exhaust system
Configuration
Rear exit
Platform
2007-2010 Chrysler Sebring
Material
Stainless steel
Location
Underbody

Dimensions

Overall Length
72 inches (182.88 cm)
Pipe Diameter
2.25 inches (5.72 cm)
Muffler Length
18 inches (45.72 cm)
Muffler Width
8 inches (20.32 cm)
Muffler Height
6 inches (15.24 cm)
Tailpipe Length
12 inches (30.48 cm)
Tailpipe Diameter
2.5 inches (6.35 cm)

Materials

Pipes
Stainless steel
Muffler
Aluminized steel
Tailpipe
Stainless steel
Gaskets
Graphite

Features

Performance
  • Improved airflow
  • Reduced backpressure
  • Enhanced engine efficiency
Durability
  • Corrosion-resistant materials
  • Reinforced welds
  • High-temperature tolerance
Design
  • Sleek, aerodynamic shape
  • Polished finish
  • Integrated hangers
Sound Control
  • Tuned muffler for noise reduction
  • Resonator for sound clarity
  • Minimal drone at highway speeds
installation
  • Direct bolt-on fit
  • Precision alignment
  • Compatible with OEM mounts

Safety Features

Heat Management
  • Heat shields for underbody protection
  • Thermal insulation
Structural integrity
  • Reinforced hangers
  • Thick-walled pipes
Emission Control
  • Catalytic converter compatibility
  • O2 sensor integration

Comfort Features

Noise Reduction
  • Quiet cabin experience
  • Minimal vibration
Thermal insulation
  • Heat shielding
  • Cooler underbody temperature
Smooth Operation
  • Balanced exhaust flow
  • Steady pressure

Accessories

Replacement Parts
  • Muffler
  • Tailpipe
  • Gaskets
Upgrades
  • Performance muffler
  • Chrome tips
  • High-flow catalytic converter
Tools
  • Exhaust hanger remover
  • Clamp wrench
  • Torque wrench

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect for leaks
  • Check hangers and mounts
  • Clean tailpipe
  • Inspect heat shields
  • Check O2 sensor functionality
Maintenance Notes
Regular inspection prevents corrosion and ensures optimal performance.

Warranty

Standard Warranty
Miles: 36,000
Years: 3
Coverage: Manufacturer defects
Extended Warranty
Miles: 60,000
Years: 5
Coverage: Corrosion and material failure
Performance Warranty
Miles: 50,000
Years: 4
Coverage: Performance components
Warranty Terms
Valid only with proper maintenance and installation by certified technicians.

Production Details

Manufacturer
Chrysler Group LLC
Manufacturing Process
  • Laser cutting
  • Robotic welding
  • Precision bending
Quality Control
inspection: 100% component testing
Tolerance: ±0.05 inches
Sustainability Practices
  • Recycled materials
  • Eco-friendly manufacturing
  • Low-emission processes
Production Metrics
Units Per Day: 500
Defect Rate: 0.1%

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect for leaks
  • Check hangers and mounts
  • Clean tailpipe
  • Inspect heat shields
  • Check O2 sensor functionality

Regular inspection prevents corrosion and ensures optimal performance.

60,000
48
  • Replace gaskets
  • Check for corrosion
  • Inspect catalytic converter
  • Test exhaust backpressure

Special tools may be required for backpressure testing.

100,000
84
  • Replace muffler
  • Inspect entire exhaust system
  • Check for structural integrity
  • Replace O2 sensors if necessary

Critical to ensure no leaks or damage to the exhaust system.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is the exhaust system compatible with both 2.4L and 3.5L engine models?

The exhaust system for the 2007-2010 Chrysler Sebring is designed to be compatible with both the 2.4L and 3.5L engine models. However, slight variations may exist in the piping and muffler configurations due to engine-specific performance requirements. It is recommended to verify the exact part number with the manufacturer or supplier to ensure proper fitment and functionality.

Q2

What maintenance is required for the exhaust system?

Regular maintenance for the exhaust system includes inspecting for rust, cracks, or leaks every 12 months or 12,000 miles. Ensure all connections and hangers are secure and replace worn-out gaskets as needed. Cleaning the exterior with a mild detergent can help prevent corrosion. Avoid driving through deep water or harsh chemicals that may accelerate wear and tear.

Q3

How do I replace the exhaust system on my Chrysler Sebring?

To replace the exhaust system, first, lift the vehicle securely using a jack and jack stands. Remove the old system by unbolting the connections at the manifold and catalytic converter. Detach the hangers supporting the exhaust pipes. Install the new system by aligning it with the hangers and tightening all bolts securely. Use new gaskets to prevent leaks and ensure proper fitment.

Q4

What should I do if my exhaust system is making unusual noises?

Unusual noises from the exhaust system, such as rattling or hissing, often indicate loose components, leaks, or damaged parts. Inspect the system for loose hangers, cracks, or holes. Tighten or replace fasteners as needed. If the issue persists, check the muffler, catalytic converter, and pipes for internal damage. Professional diagnosis may be required for complex issues.

Q5

How can I optimize the performance of my exhaust system?

To optimize performance, consider upgrading to a high-flow catalytic converter or performance muffler. Ensure all connections are airtight to prevent leaks. Regularly inspect and clean the system to maintain efficiency. Avoid modifications that may void warranties or violate emissions regulations. Properly tuned exhaust systems can enhance engine performance and fuel efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2007-2010 Chrysler Sebring Service Manual

Coming Soon

This comprehensive manual provides detailed instructions for maintenance, repair, and troubleshooting of the Chrysler Sebring, including the exhaust system.

Technical Service Bulletin: Exhaust System Updates

Coming Soon

This bulletin outlines updates and improvements to the exhaust system for the 2007-2010 Chrysler Sebring, including common issues and solutions.

Chrysler Sebring Exhaust Parts Catalog

Coming Soon

This catalog lists all available exhaust system components, including OEM and aftermarket options, with part numbers and compatibility details.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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