Chrysler Sebring 2001-2006 Body & Frame Bolt Torque Specifications

Using the correct torque is critical to ensure proper panel alignment, prevent stress cracking around the bolt holes, and avoid loosening due to vibration. Under-tightening can lead to panels shifting and rattling, while over-tightening can damage the panel or the bolt itself, potentially leading to premature failure. For example, over-tightening a fender bolt could dimple the fender metal, making it look distorted.

Overtightening can cause several problems. It can deform the panels, strip the threads in the mounting point, or break the bolt head entirely. If you strip the threads, you will have to re-tap the hole or use a thread insert. Broken bolt heads usually require drilling out the bolt, which can be difficult and time-consuming. Imagine trying to re-attach a bumper after snapping several bolts; a small over-torque can lead to a much larger problem.

Generally, body bolts can be reused if they are in good condition. However, always inspect them for damage such as bent threads, corrosion, or stretched sections. If a bolt is questionable, it is always best to replace it with a new one of the correct specification. For instance, if you notice rust on the threads of a door hinge bolt, replacing it is much safer than risking failure.

It's generally not necessary to use thread locking compound on most body bolts. However, for bolts in high-vibration areas or those that may loosen over time (e.g., fender liners or bumpers where clips might be damaged), a medium-strength thread locker can provide added security. An example is the bolts that hold the radiator support together, that may benefit from a thread locker.

A click-type torque wrench is the most common and recommended tool. It allows you to set the desired torque value and then audibly 'clicks' when that value is reached, preventing over-tightening. Beam-type torque wrenches are acceptable, however, they are more difficult to use and need to be read carefully. Electronic torque wrenches are very accurate, but are not required for most body work. A good quality click-type torque wrench that is properly maintained will be sufficient for most jobs.