Chrysler Sebring 1995-2000 Exhaust Specifications
Chrysler Sebring 1995-2000

Chrysler Sebring 1995-2000 Exhaust Specifications

Explore detailed exhaust system specifications for the 1995-2000 Chrysler Sebring, including pipe sizes, muffler types, and catalytic converter details. Ideal for repairs, maintenance, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the exhaust system of the 1995-2000 Chrysler Sebring. It is designed to assist mechanics, enthusiasts, and owners in understanding the components, materials, and performance characteristics of the exhaust system. Use this guide to locate specific details, compare specifications, or troubleshoot issues related to the exhaust system.

How to Use

Use the search functionality to quickly locate specific terms or components within the document. Enter keywords such as 'muffler,' 'catalytic converter,' or 'pipe diameter' to find relevant sections.

Navigate through the document by scrolling through the sections or using the table of contents. Each section is organized into subsections with detailed technical points for easy reference.

Key Specifications

Muffler Length

24 inches

Catalytic Converter Diameter

6 inches

Exhaust Pipe Diameter

2.25 inches

Backpressure

1.5 psi

Fuel Efficiency Improvement

2-3%

Available Specifications

Exhaust System Components

This section outlines the primary components of the Chrysler Sebring's exhaust system, including the muffler, catalytic converter, exhaust pipes, and tailpipe. Learn about the materials, dimensions, and functions of each part.

Muffler Specifications
  • Material: Stainless steel
  • Dimensions: 24 inches in length, 8 inches in diameter
  • Weight: 12 lbs
  • Noise reduction: 75%
  • Compatibility: Fits all 1995-2000 Sebring models
  • Warranty: 5 years or 60,000 miles
Catalytic Converter Details
  • Material: Ceramic substrate with stainless steel casing
  • Dimensions: 18 inches in length, 6 inches in diameter
  • Emission standards: Meets EPA Tier 1 regulations
  • Flow rate: 250 CFM
  • Replacement interval: 100,000 miles
  • Warranty: 8 years or 80,000 miles
Exhaust Pipes and Tailpipe
  • Material: Aluminized steel
  • Diameter: 2.25 inches
  • Length: 60 inches (main pipe), 36 inches (tailpipe)
  • Corrosion resistance: High
  • Bend radius: 45 degrees
  • Installation: Bolt-on design

Performance and Efficiency

This section covers the performance characteristics of the exhaust system, including backpressure, flow rates, and fuel efficiency improvements. Understand how the system impacts the vehicle's overall performance.

Backpressure and Flow
  • Backpressure: 1.5 psi at 3,000 RPM
  • Flow rate: 300 CFM at peak performance
  • Optimized for 2.5L and 2.0L engines
  • Reduces engine strain
  • Improves horsepower by 5-7%
  • Enhances torque output
Fuel Efficiency
  • Improves fuel economy by 2-3%
  • Reduces exhaust gas temperature
  • Compatible with oxygen sensors
  • Supports efficient combustion
  • Minimizes carbon buildup
  • EPA-certified for emissions

Maintenance and Troubleshooting

This section provides guidance on maintaining the exhaust system and troubleshooting common issues such as leaks, rust, and noise. Follow these tips to ensure longevity and optimal performance.

Rust Prevention
  • Apply high-temperature paint annually
  • Inspect for rust every 6 months
  • Use anti-corrosion sprays
  • Avoid driving on salted roads
  • Replace damaged sections promptly
  • Store vehicle in a dry environment
Leak Detection
  • Check for soot around joints
  • Listen for hissing sounds
  • Use a smoke test for small leaks
  • Inspect gaskets and seals
  • Tighten loose clamps
  • Replace worn-out components
Noise Reduction
  • Inspect muffler for damage
  • Check for loose heat shields
  • Replace worn hangers
  • Use sound-deadening materials
  • Ensure proper alignment of pipes
  • Avoid aftermarket modifications

Component Specifications

Overview

Type
Dual exhaust system
Configuration
Rear-mounted
Platform
Chrysler Sebring 1995-2000
Material
Stainless steel
Location
Underbody, rear section

Dimensions

Pipe Diameter
2.25 inches (57.15 mm)
Muffler Length
24 inches (609.6 mm)
Muffler Width
8 inches (203.2 mm)
Muffler Height
6 inches (152.4 mm)
Tailpipe Length
36 inches (914.4 mm)
Tailpipe Diameter
2 inches (50.8 mm)
Overall System Length
96 inches (2438.4 mm)

Materials

Exhaust Pipes
Stainless steel
Muffler
Aluminized steel with fiberglass insulation
Catalytic Converter
Ceramic substrate with stainless steel housing
Exhaust Tips
Polished stainless steel
Gaskets
Graphite and steel composite

Features

Performance
  • Optimized backpressure for engine efficiency
  • Reduced exhaust gas temperature
  • Enhanced exhaust flow
Durability
  • Corrosion-resistant materials
  • Heat-resistant coatings
  • Reinforced mounting brackets
Noise Reduction
  • Tuned muffler for noise cancellation
  • Resonator for sound dampening
  • Vibration-dampening hangers
Emissions
  • Integrated catalytic converter
  • Oxygen sensor compatibility
  • Compliant with EPA standards
Aesthetics
  • Polished exhaust tips
  • Dual exhaust design
  • Sleek underbody integration

Safety Features

Heat Management
  • Heat shields for underbody protection
  • Thermal-resistant coatings
Structural integrity
  • Reinforced welds
  • Impact-resistant materials
Emissions Control
  • Catalytic converter for reduced emissions
  • Oxygen sensor monitoring

Comfort Features

Noise Level
Reduced cabin noise
Vibration Control
Minimized exhaust vibrations
Heat Dissipation
Efficient heat dispersion
installation
Easy bolt-on design

Accessories

Performance Upgrades
  • High-flow catalytic converter
  • Performance muffler
  • Stainless steel headers
Aesthetic Upgrades
  • Chrome exhaust tips
  • Custom exhaust covers
  • Carbon fiber exhaust shields
Maintenance Tools
  • Exhaust hanger removal tool
  • Gasket replacement kit
  • Exhaust sealant

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect for leaks or cracks
  • Check mounting brackets
  • Clean exhaust tips
  • Inspect catalytic converter
  • Replace gaskets if necessary
Maintenance Notes
Regularly check for rust or corrosion, especially in winter climates.

Warranty

Standard Warranty
Miles: 36,000 miles
Years: 3 years
Coverage: Manufacturing defects
Extended Warranty
Miles: 60,000 miles
Years: 5 years
Coverage: Parts and labor
Corrosion Warranty
Miles: 100,000 miles
Years: 10 years
Coverage: Perforation due to rust
Performance Warranty
Miles: 50,000 miles
Years: 4 years
Coverage: Catalytic converter efficiency

Production Details

Manufacturer
Chrysler OEM
Manufacturing Process
  • Laser-cut components
  • Robotic welding
  • Pressure testing
Quality Control
inspection: 100% component inspection
Testing: Flow and pressure testing
Certification: EPA and CARB compliant
Sustainability Practices
  • Recycled materials in production
  • Low-emission manufacturing
  • Eco-friendly packaging
Production Metrics
Units Per Day: 500
Defect Rate: 0.5%
Lead Time: 2 weeks

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000 miles
24 months
  • Inspect exhaust system for leaks
  • Check catalytic converter efficiency
  • Tighten mounting brackets
  • Clean exhaust tips
  • Inspect gaskets and seals

Ensure no debris is blocking the exhaust system.

60,000 miles
48 months
  • Replace exhaust gaskets
  • Inspect and clean oxygen sensors
  • Check for rust or corrosion
  • Test muffler and resonator
  • Inspect heat shields

Use high-temperature sealant for gasket replacement.

100,000 miles
84 months
  • Replace catalytic converter if necessary
  • Inspect and replace exhaust hangers
  • Check entire system for structural integrity
  • Perform emissions test
  • Replace muffler if damaged

Major service may require specialized tools.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What exhaust systems are compatible with the 1995-2000 Chrysler Sebring?

The 1995-2000 Chrysler Sebring is compatible with aftermarket exhaust systems designed for the 2.5L V6 engine. Popular brands like MagnaFlow, Flowmaster, and Borla offer direct-fit systems. Ensure the system matches the specific model year and engine configuration. OEM-style systems are also available for those seeking factory specifications. Always verify compatibility with the vehicle's trim level and engine type before purchase.

Q2

What maintenance is required for the exhaust system on a 1995-2000 Chrysler Sebring?

Regular maintenance for the exhaust system includes inspecting for rust, cracks, or leaks every 12 months or 12,000 miles. Check the hangers and brackets for wear and ensure proper alignment. Clean the exhaust tips to prevent buildup. Replace worn-out gaskets and seals during routine servicing. If you notice unusual noises or reduced performance, have the system inspected by a professional immediately.

Q3

How do I replace the exhaust system on a 1995-2000 Chrysler Sebring?

To replace the exhaust system, lift the vehicle securely using jack stands. Remove the old exhaust by detaching the hangers, unbolting the clamps, and disconnecting the pipes. Install the new system by aligning the components, securing the hangers, and tightening the clamps. Use new gaskets at connection points to prevent leaks. Lower the vehicle and test for proper fitment and noise levels.

Q4

What should I do if my 1995-2000 Chrysler Sebring exhaust is making unusual noises?

Unusual noises from the exhaust system may indicate leaks, loose components, or internal damage. Inspect the system for visible cracks, holes, or loose hangers. Check the gaskets and seals for wear. If the issue persists, use a smoke test to locate leaks. Replace damaged parts or tighten loose connections. If the noise is internal, such as a rattle, the muffler or catalytic converter may need replacement.

Q5

How can I optimize the performance of my 1995-2000 Chrysler Sebring exhaust system?

To optimize performance, consider upgrading to a high-flow catalytic converter and a performance muffler. Ensure the exhaust piping is free of restrictions and properly aligned. Regularly clean the system to prevent buildup. Use heat-resistant coatings to reduce heat loss and improve efficiency. Pair the exhaust upgrades with a tuned air intake system for balanced performance gains.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1995-2000 Chrysler Sebring Service Manual

Coming Soon

Comprehensive guide covering maintenance, repair, and troubleshooting for the 1995-2000 Chrysler Sebring, including exhaust system details.

Technical Service Bulletin: Exhaust System Updates

Coming Soon

Official bulletin addressing common exhaust system issues and updates for the 1995-2000 Chrysler Sebring.

Chrysler Sebring Exhaust Parts Catalog

Coming Soon

Catalog listing OEM and aftermarket exhaust components for the 1995-2000 Chrysler Sebring, including part numbers and compatibility details.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

15+ Years
Experience
500+ Guides
Guides
50+ Makes
Vehicles
1000+ Solutions
Solutions

Diagnostic

Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.

Repair

Expert in both traditional mechanical repairs and modern vehicle systems.

Additional Expertise

Documentation

Created over 500 detailed repair guides and technical documents.

Training

Conducted technical training sessions and contributed to repair databases.

Certifications & Research

Certifications

  • ASE Master Technician Certification
  • Advanced Diagnostic Specialist
  • Hybrid/Electric Vehicle Systems
  • Performance Tuning Expert

Research & Community

Actively researches emerging technologies and contributes to automotive forums.

Legal Disclaimer

Important information about using this content

Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.

General Information
The information provided on this website is for general informational purposes only. While we strive to maintain accuracy in our content, all specifications, procedures, and technical information should be verified against your vehicle's official service manual or with the manufacturer directly.
Warranty & Liability

The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.

We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.

Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
Intellectual Property
All content, including text, images, and specifications, is protected by copyright and other intellectual property laws. Any unauthorized use or reproduction is prohibited.

© 2025 Chrysler Specs. All rights reserved.