Chrysler Prowler 1997-2002 Exhaust Specifications
Chrysler Prowler 1997-2002

Chrysler Prowler 1997-2002 Exhaust Specifications

Explore detailed exhaust system specifications for the 1997-2002 Chrysler Prowler. Learn about pipe diameter, muffler type, catalytic converter, and emission compliance for maintenance, repair, or upgrades.

Updated

Overview Specifications

This document provides detailed specifications and information about the exhaust system of the 1997-2002 Chrysler Prowler. It is designed to assist enthusiasts, mechanics, and owners in understanding the components, performance, and maintenance of the exhaust system. Use the search and navigation instructions to quickly find relevant details or explore sections for comprehensive insights.

How to Use

Use the search functionality to locate specific terms or components within the document. Enter keywords like 'muffler' or 'catalytic converter' to jump directly to relevant sections.

Navigate through the document by scrolling through sections or using the table of contents. Each section is organized into subsections for easy access to specific details.

Key Specifications

Exhaust Diameter

2.25 inches

Catalytic Converter Type

Three-way catalytic

Muffler Material

Stainless steel

Noise Level

72 dB at idle

System Weight

45 lbs

Available Specifications

Exhaust System Components

This section outlines the primary components of the Chrysler Prowler's exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Learn about their functions, materials, and placement within the vehicle.

Exhaust Manifold
  • Made of cast iron for durability
  • Directs exhaust gases from the engine cylinders
  • Designed to minimize backpressure
  • Includes heat shields for thermal management
Catalytic Converter
  • Reduces harmful emissions by converting pollutants
  • Contains a ceramic honeycomb structure coated with catalysts
  • Located downstream of the exhaust manifold
  • Complies with EPA emissions standards
Muffler
  • Constructed from stainless steel for corrosion resistance
  • Reduces exhaust noise through sound-dampening chambers
  • Features a dual-tip design for aesthetic appeal
  • Positioned at the rear of the vehicle

Performance Specifications

This section covers the performance characteristics of the exhaust system, including flow rates, backpressure levels, and noise output. Understand how the system contributes to the vehicle's overall performance.

Flow Rate
  • Optimized for the 3.5L V6 engine
  • Supports up to 253 horsepower output
  • Ensures efficient gas evacuation
  • Balances performance and emissions
Backpressure
  • Maintains low backpressure for engine efficiency
  • Designed to enhance torque at low RPMs
  • Prevents power loss during high-speed operation
  • Engineered for smooth exhaust flow
Noise Output
  • Produces a sporty yet refined exhaust note
  • Meets federal noise regulations
  • Utilizes advanced muffler technology
  • Enhances the driving experience

Maintenance and Care

This section provides guidance on maintaining the exhaust system, including inspection intervals, common issues, and replacement recommendations. Ensure the longevity and performance of your Prowler's exhaust system.

Inspection Intervals
  • Inspect every 12,000 miles or annually
  • Check for rust, cracks, and leaks
  • Verify mounting hardware integrity
  • Monitor for unusual noises or vibrations
Common Issues
  • Rust due to exposure to moisture and road salt
  • Cracks in the exhaust manifold
  • Clogged catalytic converter
  • Loose or damaged muffler brackets
Replacement Recommendations
  • Replace catalytic converter every 100,000 miles
  • Use OEM or high-quality aftermarket parts
  • Ensure proper alignment during installation
  • Seek professional assistance for complex repairs

Component Specifications

Overview

Type
Dual exhaust system
Configuration
Rear-mounted, dual outlets
Platform
1997-2002 Chrysler Prowler
Material
Stainless steel
Location
Underbody, rear section

Dimensions

Pipe Diameter
2.25 inches (57.15 mm)
Overall Length
72 inches (1828.8 mm)
Tailpipe Length
18 inches (457.2 mm)
Muffler Length
24 inches (609.6 mm)
Muffler Width
8 inches (203.2 mm)
Muffler Height
6 inches (152.4 mm)
Ground Clearance
5.5 inches (139.7 mm)

Materials

Exhaust Pipes
304 stainless steel
Muffler Body
409 stainless steel
Hangers
Rubber and steel composite
Gaskets
Graphite and steel
Clamps
Stainless steel

Features

Performance
  • Optimized backpressure for V6 engine
  • Enhanced exhaust flow
  • Reduced restriction for improved horsepower
Design
  • Polished stainless steel finish
  • Dual symmetrical tailpipes
  • Integrated heat shields
Durability
  • Corrosion-resistant materials
  • Reinforced hangers
  • High-temperature coatings
Sound
  • Tuned exhaust note
  • Reduced cabin drone
  • Aggressive tone under acceleration
installation
  • Direct bolt-on design
  • Precision-fit components
  • Included mounting hardware

Safety Features

Heat Management
  • Heat-resistant coatings
  • Integrated heat shields
  • Thermal insulation
Structural integrity
  • Reinforced hangers
  • High-strength clamps
  • Impact-resistant materials
Emissions Compliance
  • Meets EPA standards
  • Catalytic converter integration
  • Low emissions output

Comfort Features

Noise Reduction
  • Tuned muffler design
  • Sound-dampening materials
  • Minimized cabin resonance
Vibration Control
  • Rubber isolators
  • Balanced exhaust flow
  • Smooth operation
Aesthetics
  • Polished finish
  • Symmetrical tailpipes
  • Custom badging

Accessories

Upgrades
  • High-performance mufflers
  • Custom tailpipe tips
  • Ceramic coatings
Maintenance
  • Replacement gaskets
  • Exhaust hangers
  • Clamp kits
Tools
  • Exhaust hanger pliers
  • Torque wrench
  • Heat-resistant gloves

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect for leaks
  • Check hangers and clamps
  • Clean exterior surfaces
  • Inspect heat shields
  • Test exhaust flow
Maintenance Notes
Use only OEM or equivalent parts for replacements

Warranty

Standard Warranty
Miles: 36,000
Years: 3
Coverage: Defects in materials and workmanship
Corrosion Warranty
Miles: 100,000
Years: 10
Coverage: Perforation due to rust
Performance Warranty
Miles: 50,000
Years: 5
Coverage: Maintains specified performance levels
Warranty Terms
Valid only with proper maintenance and installation

Production Details

Manufacturer
Chrysler Group LLC
Manufacturing Process
  • Laser-cut components
  • Robotic welding
  • Precision bending
Quality Control
inspection: 100% component testing
Tolerances: ±0.5 mm
Certifications: ISO 9001
Sustainability Practices
  • Recycled stainless steel
  • Low-emission manufacturing
  • Waste reduction programs
Production Metrics
Annual Output: 15,000 units
Lead Time: 4 weeks
Defect Rate: <0.1%

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect exhaust system for leaks
  • Check hangers and clamps for wear
  • Clean exterior surfaces
  • Inspect heat shields for damage
  • Test exhaust flow efficiency

Ensure all components are securely fastened

60,000
48
  • Replace exhaust gaskets
  • Inspect muffler for corrosion
  • Check catalytic converter function
  • Test exhaust backpressure
  • Verify emissions compliance

Use OEM parts for replacements

100,000
84
  • Replace muffler if necessary
  • Inspect entire exhaust system for wear
  • Check for structural integrity
  • Perform full emissions test
  • Replace all worn hangers and clamps

Consider professional inspection for major service

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is the exhaust system compatible with other Chrysler models?

The exhaust system for the 1997-2002 Chrysler Prowler is specifically designed for this model and is not compatible with other Chrysler vehicles. It features a unique dual-exit design and is engineered to fit the Prowler's compact rear structure. Always verify compatibility using the vehicle's VIN or consult a Chrysler dealer for confirmation.

Q2

What are the maintenance requirements for the Prowler's exhaust system?

Regular maintenance for the Prowler's exhaust system includes inspecting for rust, cracks, or leaks every 12 months or 12,000 miles. Ensure all hangers and brackets are secure. Clean the exhaust tips to prevent buildup. Replace worn-out gaskets and seals promptly. Adhering to this schedule ensures optimal performance and longevity.

Q3

How do I install or replace the exhaust system on a Chrysler Prowler?

To install or replace the exhaust system, first, lift the vehicle securely. Remove the old exhaust by detaching clamps, hangers, and bolts. Align the new exhaust system, ensuring proper fitment. Secure all connections tightly and double-check for leaks. Use a torque wrench to tighten bolts to manufacturer specifications. Test the system before driving.

Q4

What should I do if my Prowler's exhaust system is making unusual noises?

Unusual noises may indicate loose components, leaks, or internal damage. Inspect the exhaust for loose hangers, cracked pipes, or damaged mufflers. Tighten or replace parts as needed. If the issue persists, consult a professional mechanic to diagnose and resolve the problem effectively.

Q5

How can I optimize the performance of my Prowler's exhaust system?

To optimize performance, consider upgrading to a high-flow catalytic converter or performance muffler. Ensure the exhaust system is free of obstructions and leaks. Regularly clean and inspect components. Proper tuning and alignment of the exhaust can also enhance horsepower and fuel efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1997-2002 Chrysler Prowler Service Manual

Coming Soon

Comprehensive guide covering exhaust system maintenance, repair, and installation procedures for the Chrysler Prowler.

Technical Service Bulletin: Exhaust System Updates

Coming Soon

Details updates and modifications to the exhaust system for improved performance and durability.

Chrysler Prowler Exhaust Parts Catalog

Coming Soon

Catalog listing OEM and aftermarket exhaust components, including mufflers, pipes, and gaskets.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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