Chrysler Pacifica 2004-2008 62TE Transmission Transmission Torque Specifications & Bolt Torque Values
Chrysler Pacifica 2004-2008

Chrysler Pacifica 2004-2008 62TE Transmission Torque Specifications

Detailed torque specifications for all bolts on the 62TE transmission used in the 2004-2008 Chrysler Pacifica. Includes bellhousing, pan, valve body, and other relevant bolt torques.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide

ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

Transmission Mounting

These specifications apply to the bolts securing the transmission to the engine and vehicle chassis.

1

Transmission Mounting Bolts

M12 x 1.75
Torque Value
40 ft-lbs (54 N·m)
Important Notes
These bolts secure the transmission to the engine and/or the vehicle's frame/subframe. Ensure correct torque to prevent vibrations and maintain driveline alignment.

Transmission Bellhousing

These specifications apply to bolts connecting the bellhousing to the engine block.

1

Bellhousing Bolts to Engine

M12 x 1.75
Torque Value
45 ft-lbs (61 N·m)
Important Notes
Estimated value based on similar applications. These bolts connect the bellhousing directly to the engine block.

Transmission Oil Pan

These specifications apply to the bolts securing the transmission oil pan to the transmission case.

1

Transmission Oil Pan Bolts

M6 x 1.0
Torque Value
9 ft-lbs (12 N·m)
Important Notes
Tighten bolts in a criss-cross pattern to ensure even sealing and prevent leaks.

Transmission Plugs

These specifications apply to the drain and fill plugs on the transmission.

1

Transmission Drain and Fill Plugs

M18 x 1.5
Torque Value
20 ft-lbs (27 N·m)
Important Notes
Ensure proper sealing to prevent fluid leaks.

Transmission Case And Internal Components

These specifications apply to internal components such as the valve body, solenoid pack, and output shaft retainers.

1

Transmission Case/Valve Body Bolts

M6 x 1.0
Torque Value
8 ft-lbs (11 N·m)
Important Notes
Estimated value. Tighten bolts in a criss-cross pattern to ensure even sealing. This helps maintain proper hydraulic sealing and functionality.
2

Transmission Solenoid Pack Bolts

M6 x 1.0
Torque Value
8 ft-lbs (11 N·m)
Important Notes
Estimated value. Tighten bolts in a criss-cross pattern to ensure even sealing. This helps maintain proper hydraulic sealing.
3

Transmission Output Shaft Retainer Bolts/Screws

M6 x 1.0
Torque Value
8 ft-lbs (11 N·m)
Important Notes
Estimated value. Ensure proper torque for output shaft function.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Why are proper torque specifications important for the 62TE transmission?

Proper torque is crucial to ensure even clamping force and prevent component damage, leaks, or loosening of bolts over time due to vibration and thermal expansion. Under-torquing can lead to leaks and loose bolts, while over-torquing can damage threads, cause distortion, or even component failure. For example, incorrectly torqued valve body bolts can affect transmission performance, while case bolt issues can cause leaks.

Q2

Can I use the same torque specs for all bolts on the 62TE transmission?

No, torque specifications vary depending on the bolt size, material, and location on the transmission. For instance, the valve body bolts will have a different torque spec compared to the transmission case bolts or the pan bolts. Always refer to the manufacturer's service manual for the specific location.

Q3

What happens if I don't have a torque wrench?

Using a torque wrench is essential for proper assembly. Without it, you risk under- or over-tightening bolts. While you might feel you can tighten by hand, you cannot accurately reproduce torque across all bolts. We highly recommend using a calibrated torque wrench. Borrowing or renting one is a far better option than attempting to guess the torque.

Q4

Should I use thread locker on 62TE transmission bolts?

The service manual will specify when thread locker is required. Typically, thread locker is not required on most external transmission bolts unless indicated. However, some internal components may benefit from thread locker as indicated by the specific repair procedure. Do not use thread locker unless it is specified. Improper use can make removal difficult or cause damage.

Q5

Do I need to replace bolts after removing them on the 62TE transmission?

It is generally recommended to replace any bolts that have specific torque-to-yield specifications. However, it is not typically required to replace all of the general fasteners during regular servicing. Always inspect the bolts for signs of damage, like stretch or corrosion, and replace them if necessary. Refer to the specific manual for bolt replacement guidelines.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Torque Wrench

A calibrated torque wrench is essential for tightening bolts to the precise specifications. Both inch-pound and foot-pound torque wrenches may be necessary depending on the bolt.

  • Accurate torque settings
  • Multiple measurement units (in-lb, ft-lb)
  • Durable construction
Learn more

Socket Set

A comprehensive socket set with both standard and metric sizes will be needed to fit the variety of bolts on the transmission.

  • Variety of sizes
  • Durable construction
  • Standard and metric options
Learn more

Extension Bars

Extension bars are useful for accessing hard to reach transmission bolts.

  • Various lengths available
  • Durable construction
  • Provides access to tight spaces
Learn more
Service Procedures

62TE Transmission Bolt Torque Specifications - 2004-2008 Chrysler Pacifica

This procedure provides the torque specifications for various bolts on the 62TE transmission used in the 2004-2008 Chrysler Pacifica. Always consult the factory service manual for the most accurate and up-to-date specifications. **Note:** Always use new bolts whenever torque-to-yield fasteners are removed. This is important for proper clamp load. Make sure to follow the torque sequence, tightening the bolts in multiple stages with the final specified torque.

  • Identify the bolt you are working with using a repair manual or parts diagram.
  • Set the torque wrench to the specified torque setting for that bolt.
  • Clean the bolt and surrounding surfaces.
  • Ensure the bolt threads are free of damage and debris.
  • Apply a light coating of lubricant to the bolt threads (if specified).
  • Tighten the bolt to the specified torque setting in the correct sequence.
  • Double check the bolt is torqued correctly.
View full procedure

Case Bolts

Torque all case bolts in sequence

  • Stage 1: 40 in-lbs (4.5 Nm)
  • Stage 2: 180 in-lbs (20 Nm)
  • Stage 3: 270 in-lbs (30 Nm)
View full procedure

Valve Body Bolts

Torque all valve body bolts to specified values.

  • Stage 1: 60 in-lbs (7Nm)
  • Stage 2: 90 in-lbs (10 Nm)
View full procedure

Oil Pan Bolts

Torque all oil pan bolts to specified value.

  • 90 in-lbs (10Nm)
View full procedure
Technical Service Bulletins

62TE Transmission Fluid Leak at Case Bolts

2007-05-15

Some 2004-2007 Chrysler Pacifica vehicles may experience transmission fluid leaks at the case bolt locations due to incorrect bolt torque or improper sealing. Re-torque bolts as per the steps listed in the service procedures.

2004-2007 Chrysler Pacifica

Resolution: Ensure bolts are torqued to the correct specifications, apply sealant where required, and use new bolts if original bolts have been over torqued.

62TE Transmission Valve Body Bolt Issues

2008-02-22

Some 2005-2008 Chrysler Pacifica vehicles may experience shift issues or transmission malfunctions due to valve body bolts being loose or incorrectly torqued. Re-torque bolts as per the steps listed in the service procedures.

2005-2008 Chrysler Pacifica

Resolution: Ensure the valve body bolts are torqued to the correct specifications, using the proper torque sequence and a calibrated torque wrench.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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Technical Information
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