Chrysler Pacifica 2004-2008 41TE Transmission Transmission Torque Specifications & Bolt Torque Values
Chrysler Pacifica 2004-2008

Chrysler Pacifica 2004-2008 41TE Transmission Torque Specifications

This page provides detailed torque specifications for all bolts related to the 41TE automatic transmission used in the 2004-2008 Chrysler Pacifica. Includes torque values for transmission case, valve body, pan, and related components.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide
ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

Transmission Mounting

These specifications pertain to the bolts that secure the transmission assembly to the vehicle's engine and/or subframe.

1

Transmission Mounting Bolts

M12 x 1.75
Torque Value
40 ft-lbs (54 N·m)
Important Notes
Ensure proper alignment before tightening. Torque values are critical for preventing vibrations and damage to surrounding components.

Transmission Case

These specifications relate to the bolts that hold the transmission case halves together, as well as the bellhousing to the transmission case.

1

Transmission Case Bolts

M8 x 1.25
Torque Value
35 ft-lbs (47 N·m)
Important Notes
Torque sequence is critical for uniform clamping pressure and to prevent leaks. Consult service manual for specific sequence.
2

Bellhousing Bolts

M10 x 1.5
Torque Value
45 ft-lbs (61 N·m)
Important Notes
Ensure bolts are properly aligned and threads are clean. Estimated torque, verify with service manual.

Transmission Pan

These are the specifications for the bolts that secure the transmission oil pan to the transmission case.

1

Transmission Oil Pan Bolts

M6 x 1.0
Torque Value
8.75 ft-lbs (12 N·m)
Important Notes
Torque in a cross pattern to ensure even pressure on the gasket to prevent leaks. Inch-lbs to ft-lbs conversion used.

Fluid Plugs

These specifications are for the drain and fill plugs of the transmission.

1

Transmission Drain/Fill Plug

M18 x 1.5
Torque Value
20 ft-lbs (27 N·m)
Important Notes
Ensure a new seal or crush washer is used. Over-tightening may damage threads.

Drive Axle

These specifications are for the bolts and nuts that attach the drive axles/half shafts to the transmission output flanges and wheel hubs.

1

Drive Axle/Half Shaft Bolts

M10 x 1.5
Torque Value
70 ft-lbs (95 N·m)
Important Notes
Tighten in a star pattern to ensure even clamping. Ensure proper alignment before tightening.
2

CV Joint/Axle Nut

M24 x 2.0
Torque Value
180 ft-lbs (244 N·m)
Important Notes
Ensure proper seating of the axle. High torque specification.

Cooler Lines

These specifications pertain to the fittings of the transmission cooler lines.

1

Transmission Cooler Line Fittings

M16 x 1.5
Torque Value
18 ft-lbs (24 N·m)
Important Notes
Use new crush washers if equipped. Estimated torque, verify with service manual.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Why are correct torque specifications important for transmission bolts?

Correct torque is crucial for several reasons. Under-torquing can lead to leaks, loose components, and eventual failure due to vibration and movement. Over-torquing can damage threads, warp flanges, or even break bolts. Both situations can compromise the transmission's integrity and function, leading to costly repairs or replacement. For example, overtightening the transmission pan bolts could cause leaks or strip the threads from the case.

Q2

What should I do if I suspect a bolt is stripped or cross-threaded during installation?

If you encounter a stripped or cross-threaded bolt, stop immediately. Continuing will worsen the damage. Attempt to gently back out the bolt. If it cannot be removed, consult a professional. Do not force anything. If the threads in the transmission case are damaged, repair will require special tools and possibly a thread insert. For instance, stripped valve body bolts can lead to transmission malfunctions.

Q3

Can I reuse transmission bolts?

While some bolts may be reusable, it is generally recommended to replace critical bolts, especially those subject to high stress or clamping force, each time they are removed. This is because bolts can stretch during tightening, reducing their clamping force, and risking improper sealing/holding. Transmission pan bolts and valve body bolts are common ones that are often replaced. Some bolts are 'torque to yield' and are explicitly designed for a one time use.

Q4

Are there any specific bolts that are more sensitive to torque issues on the 41TE transmission?

Yes, the valve body bolts, transmission pan bolts, and the bellhousing bolts are often more sensitive. Overtightening the valve body bolts can cause internal transmission malfunctions, while inconsistent torque on the pan bolts can cause leaks. The bellhousing bolts must be properly torqued to avoid vibration issues and misalignment with the engine.

Q5

Do I need to use threadlocker on any of the 41te transmission bolts?

While threadlocker is not required for every bolt, it is recommended for certain fasteners on the 41TE transmission to ensure they stay in place under vibrations and operational forces. Some common locations where a medium strength threadlocker is often used are the transmission mount bolts, the speed sensor bolts, and the bellhousing bolts. Consult the vehicle's repair manual for specific threadlocker recommendations.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Torque Wrench

A calibrated torque wrench is essential for properly tightening bolts to the manufacturer's specifications. It helps prevent over-tightening, which can damage threads or components, and under-tightening, which can lead to loosening.

  • Adjustable torque settings
  • Clearly marked scale
  • Accuracy within a specified range
Learn more

Socket Set

A comprehensive socket set with various sizes is necessary for accessing the different bolts on the 41TE transmission.

  • Metric socket sizes
  • Various drive sizes (e.g., 3/8", 1/2")
  • Durable construction
Learn more

Extension Bars

Extension bars can be helpful in reaching bolts in hard-to-access locations on the transmission.

  • Various lengths available
  • Secure locking mechanism
  • Durable construction
Learn more
Service Procedures

41TE Transmission Bolt Torque Specifications

This procedure outlines the correct torque specifications for various bolts on the 41TE transmission used in 2004-2008 Chrysler Pacificas. Refer to the specific bolt location and diameter when applying torque.

  • Identify the bolt you are tightening by location.
  • Consult the service manual or technical document for the specific torque specification for the identified bolt.
  • Set the torque wrench to the correct specification.
  • Tighten the bolt until the torque wrench clicks, indicating the correct torque has been achieved.
  • Re-check torque if required.
View full procedure

Transmission Pan Bolt Torque Procedure

This procedure outlines the tightening sequence for transmission pan bolts. Uneven tightening can cause leaks.

  • Clean the gasket mating surfaces on the transmission case and pan.
  • Install the pan with a new gasket.
  • Start all pan bolts by hand. Do not tighten fully at this time.
  • Following a criss-cross tightening sequence, start tightening the pan bolts to 50 INCH pounds.
  • Continue following the criss-cross pattern, tighten bolts to 110 INCH pounds.
View full procedure
Technical Service Bulletins

Possible Transmission Leak at Pan Gasket

2006-05-15

Some 2004-2006 Pacificas may experience transmission leaks at the pan gasket due to uneven tightening or gasket damage.

2004-2006 Chrysler Pacifica

Resolution: Ensure the transmission pan gasket and mating surfaces are clean and free of debris. Apply even torque using a criss-cross pattern with a calibrated torque wrench to the correct specification (110 INCH pounds). Replace damaged gaskets.

Torque specification discrepancies

2007-10-22

Some discrepancies have been noted regarding torque specification of valve body bolts, always consult the service manual for the current specification.

2004-2008 Chrysler Pacifica

Resolution: Always consult the service manual for the current, most accurate torque specification for all transmission bolts prior to torquing any components.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

Facebook Contact
15+ Years
Experience
500+ Guides
Guides
50+ Makes
Vehicles
1000+ Solutions
Solutions

Diagnostic

Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.

Repair

Expert in both traditional mechanical repairs and modern vehicle systems.

Additional Expertise

Documentation

Created over 500 detailed repair guides and technical documents.

Training

Conducted technical training sessions and contributed to repair databases.

Certifications & Research

Certifications

  • ASE Master Technician Certification
  • Advanced Diagnostic Specialist
  • Hybrid/Electric Vehicle Systems
  • Performance Tuning Expert

Research & Community

Actively researches emerging technologies and contributes to automotive forums.

Legal Disclaimer

Important information about using this content

Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.

General Information
The information provided on this website is for general informational purposes only. While we strive to maintain accuracy in our content, all specifications, procedures, and technical information should be verified against your vehicle's official service manual or with the manufacturer directly.
Warranty & Liability

The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.

We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.

Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
Intellectual Property
All content, including text, images, and specifications, is protected by copyright and other intellectual property laws. Any unauthorized use or reproduction is prohibited.

© 2025 Chrysler Specs. All rights reserved.

Privacy Policy Terms of Service