Chrysler Concorde 1998-2004 Exhaust Specifications
Explore the 1998-2004 Chrysler Concorde exhaust system specifications, including the exhaust manifold, catalytic converter, muffler, and tailpipe. This guide is ideal for maintenance, repair, and performance upgrades, providing detailed dimensions, materials, and compatibility information.
Overview Specifications
This document provides detailed specifications and technical information about the exhaust system of the 1998-2004 Chrysler Concorde. It is designed to assist mechanics, enthusiasts, and owners in understanding the components, configurations, and maintenance requirements of the exhaust system. Use the search and navigation instructions to quickly locate specific details or browse through the sections for comprehensive insights.
How to Use
Use the search functionality by entering keywords related to the exhaust system, such as 'catalytic converter' or 'muffler'. This will highlight relevant sections and subsections for quick access.
Navigate through the document by scrolling through the sections or using the table of contents. Each section is organized into subsections with detailed technical points for easy reference.
Key Specifications
Exhaust Pipe Diameter
2.25 inches
Catalytic Converter Type
OBD-II compliant
Muffler Material
Aluminized steel
Exhaust System Layout
Single or dual
Tailpipe Diameter
2.0 inches
Available Specifications
Exhaust System Components
This section outlines the primary components of the exhaust system in the 1998-2004 Chrysler Concorde. It includes details about the exhaust manifold, catalytic converter, muffler, and tailpipe, along with their roles and specifications.
Exhaust System Components
This section outlines the primary components of the exhaust system in the 1998-2004 Chrysler Concorde. It includes details about the exhaust manifold, catalytic converter, muffler, and tailpipe, along with their roles and specifications.
Exhaust Manifold
- Made of cast iron for durability
- Designed to collect exhaust gases from the engine cylinders
- Features a heat shield to reduce engine bay temperatures
- Bolts directly to the cylinder head
Catalytic Converter
- Reduces harmful emissions by converting pollutants into less harmful gases
- Contains a ceramic or metallic catalyst substrate
- Located between the exhaust manifold and the muffler
- OBD-II compliant for emissions standards
Muffler
- Constructed from aluminized steel for corrosion resistance
- Reduces exhaust noise using sound-dampening chambers
- Features a single inlet and outlet design
- Mounted beneath the rear of the vehicle
Exhaust System Configuration
This section explains the layout and configuration of the exhaust system, including pipe diameters, routing, and connections. It also covers the differences between standard and optional configurations.
Exhaust System Configuration
This section explains the layout and configuration of the exhaust system, including pipe diameters, routing, and connections. It also covers the differences between standard and optional configurations.
Pipe Diameters
- Main exhaust pipe diameter: 2.25 inches
- Tailpipe diameter: 2.0 inches
- Mandrel-bent pipes for smooth airflow
- Stainless steel construction for longevity
Routing and Connections
- Single exhaust system for base models
- Dual exhaust system optional on higher trims
- Exhaust pipes routed beneath the chassis
- Uses flanges and gaskets for secure connections
Maintenance and Troubleshooting
This section provides guidance on maintaining the exhaust system and troubleshooting common issues such as leaks, rust, and performance degradation.
Maintenance and Troubleshooting
This section provides guidance on maintaining the exhaust system and troubleshooting common issues such as leaks, rust, and performance degradation.
Rust Prevention
- Regularly inspect for rust or corrosion
- Apply high-temperature paint to exposed areas
- Replace rusted components promptly
- Avoid driving on salted roads when possible
Leak Detection
- Listen for unusual hissing or popping noises
- Check for soot or black marks near connections
- Use a smoke machine to identify leaks
- Tighten or replace gaskets as needed
Performance Issues
- Check for clogged catalytic converters
- Inspect muffler for internal damage
- Ensure exhaust pipes are not bent or crushed
- Verify proper alignment of all components
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Component Specifications
Overview
- Type
- Dual exhaust system
- Configuration
- Rear-mounted
- Platform
- Chrysler LH platform
- Material
- Stainless steel and aluminized steel
- Location
- Underbody, rear section
Dimensions
- Pipe Diameter
- 2.25 inches (57.15 mm)
- Tailpipe Length
- 36 inches (914.4 mm)
- Muffler Length
- 24 inches (609.6 mm)
- Muffler Width
- 8 inches (203.2 mm)
- Muffler Height
- 6 inches (152.4 mm)
- Catalytic Converter Length
- 14 inches (355.6 mm)
- Catalytic Converter Diameter
- 5 inches (127 mm)
Materials
- Exhaust Pipes
- Aluminized steel
- Muffler
- Stainless steel
- Catalytic Converter
- Ceramic substrate with stainless steel casing
- Tailpipe
- Stainless steel
- Hangers
- Rubber and steel composite
Features
- Performance
-
- Dual exhaust for improved airflow
- Reduced backpressure
- Enhanced engine efficiency
- Durability
-
- Corrosion-resistant materials
- Heat-resistant coatings
- Reinforced hangers
- Noise Reduction
-
- Tuned muffler design
- Sound-dampening materials
- Resonator integration
- Emissions Control
-
- High-efficiency catalytic converter
- Oxygen sensor compatibility
- Compliant with EPA standards
- installation
-
- Bolt-on design
- Pre-fabricated sections
- Alignment markings
Safety Features
- Heat Protection
-
- Heat shields on catalytic converter
- Insulated exhaust pipes
- Structural integrity
-
- Reinforced welds
- Impact-resistant materials
- Emissions Safety
-
- Leak-proof connections
- Oxygen sensor monitoring
Comfort Features
- Noise Level
- Reduced cabin noise
- Vibration Dampening
- Rubber hangers for minimal vibration
- Heat Management
- Efficient heat dissipation
- Aesthetics
- Polished tailpipe finish
Accessories
- Performance Upgrades
-
- High-flow catalytic converter
- Performance muffler
- Stainless steel exhaust tips
- Maintenance Tools
-
- Exhaust hanger removal tool
- Oxygen sensor socket
- Exhaust sealant
- Replacement Parts
-
- Exhaust gaskets
- Clamps and brackets
- Heat shield replacements
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect for leaks
- Check hangers and brackets
- Clean oxygen sensors
- Inspect catalytic converter
- Tighten all connections
- Maintenance Notes
- Regularly check for rust or corrosion, especially in winter climates.
Warranty
- Manufacturer Warranty
- Miles: 50,000 milesYears: 5 yearsCoverage: Defects in materials and workmanship
- Corrosion Warranty
- Miles: 100,000 milesYears: 10 yearsCoverage: Perforation due to rust
- Performance Warranty
- Miles: 30,000 milesYears: 3 yearsCoverage: Catalytic converter efficiency
- installation Warranty
- Miles: 12,000 milesYears: 1 yearCoverage: Labor for installation defects
Production Details
- Manufacturer
- Chrysler Group LLC
- Manufacturing Process
-
- Laser-cut components
- Robotic welding
- Pressure testing
- Quality Control
- inspection: 100% leak testingTolerances: ±0.5 mm precisionCertifications: ISO 9001 compliant
- Sustainability Practices
-
- Recycled steel usage
- Low-emission manufacturing
- Waste reduction initiatives
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.1%Lead Time: 2 weeks
Service Information for exhaust Service
Maintenance and service requirements specific to the exhaust system
- Inspect exhaust system for leaks
- Check and tighten all connections
- Inspect hangers and brackets
- Clean oxygen sensors
- Inspect catalytic converter for damage
Pay special attention to rust-prone areas in winter climates.
- Replace exhaust gaskets
- Inspect and replace worn hangers
- Check heat shields for integrity
- Test catalytic converter efficiency
- Inspect muffler for internal damage
Use OEM parts for replacements to ensure compatibility.
- Replace catalytic converter if efficiency is below 90%
- Inspect and replace exhaust pipes if corroded
- Perform full system pressure test
- Replace oxygen sensors if faulty
- Check alignment and adjust if necessary
Major service may require specialized tools and equipment.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Is this exhaust system compatible with all 1998-2004 Chrysler Concorde models?
Is this exhaust system compatible with all 1998-2004 Chrysler Concorde models?
This exhaust system is designed to be compatible with all 1998-2004 Chrysler Concorde models, including those with the 2.7L, 3.2L, and 3.5L engines. It meets OEM specifications and ensures proper fitment. However, it is recommended to verify your vehicle's specific trim and engine configuration before purchase to ensure compatibility.
Q2 What maintenance is required for the exhaust system?
What maintenance is required for the exhaust system?
Regular maintenance for the exhaust system includes inspecting for rust, cracks, or leaks every 12 months or 12,000 miles. Ensure all mounting brackets and hangers are secure. Clean the exterior surface to prevent corrosion. Replace worn-out gaskets and seals during routine servicing to maintain optimal performance and prevent exhaust leaks.
Q3 How do I install or replace the exhaust system on a 1998-2004 Chrysler Concorde?
How do I install or replace the exhaust system on a 1998-2004 Chrysler Concorde?
To install or replace the exhaust system, first, lift the vehicle securely using a jack and stands. Remove the old exhaust by detaching the clamps, hangers, and bolts. Align the new exhaust system, ensuring proper fitment, and secure it using new clamps and bolts. Tighten all connections and check for leaks before lowering the vehicle.
Q4 What should I do if my exhaust system is making unusual noises?
What should I do if my exhaust system is making unusual noises?
Unusual noises from the exhaust system, such as rattling or hissing, may indicate loose components, leaks, or damaged parts. Inspect the system for loose hangers, cracked pipes, or worn gaskets. Tighten or replace components as needed. If the issue persists, consult a professional mechanic for a thorough diagnosis.
Q5 How can I optimize the performance of my exhaust system?
How can I optimize the performance of my exhaust system?
To optimize performance, ensure the exhaust system is free of leaks and blockages. Use high-quality gaskets and seals during installation. Consider upgrading to a performance exhaust system for improved airflow and efficiency. Regularly inspect and maintain the system to prevent corrosion and wear, which can impact performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1998-2004 Chrysler Concorde Service Manual
Coming SoonThis comprehensive service manual provides detailed instructions for maintenance, repair, and troubleshooting of the 1998-2004 Chrysler Concorde, including the exhaust system.
Technical Service Bulletin: Exhaust System Updates
Coming SoonThis bulletin outlines updates and improvements to the exhaust system for the 1998-2004 Chrysler Concorde, including part revisions and installation tips.
Chrysler Concorde Exhaust Parts Catalog
Coming SoonThis catalog lists all available exhaust system components for the 1998-2004 Chrysler Concorde, including OEM and aftermarket options.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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