Chrysler Concorde 1998-2004 Emissions & Sensors Specifications
Chrysler Concorde 1998-2004

Chrysler Concorde 1998-2004 Emissions & Sensors Specifications

Explore detailed specifications for the emissions sensors in the 1998-2004 Chrysler Concorde, including sensor types, locations, voltage ranges, and diagnostic codes. Ideal for technicians and DIY enthusiasts.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the emissions sensors used in the 1998-2004 Chrysler Concorde. It is designed to assist technicians, engineers, and enthusiasts in understanding the functionality, maintenance, and troubleshooting of these sensors. Use the search and navigation instructions to quickly locate relevant information. The document is divided into sections covering sensor types, installation, diagnostics, and key specifications.

How to Use

Use the search bar to enter keywords related to emissions sensors, such as 'O2 sensor' or 'catalytic converter'. Results will highlight relevant sections and subsections for quick access.

Navigate through the document using the table of contents. Each section is organized by topic, and subsections provide detailed technical points. Click on a section title to expand and view its contents.

Key Specifications

O2 Sensor Voltage Range

0.1V - 0.9V

Catalytic Converter Efficiency

≥ 95%

Sensor Operating Temperature

600°F - 1600°F

Sensor Lifespan

60,000 - 100,000 miles

OBD-II Compliance

Yes

Available Specifications

Sensor Types and Functions

This section covers the different types of emissions sensors used in the 1998-2004 Chrysler Concorde, including their roles in monitoring and controlling exhaust emissions. Learn about the oxygen (O2) sensors, catalytic converter sensors, and other components that ensure compliance with emissions standards.

Oxygen (O2) Sensors
  • Located in the exhaust system before and after the catalytic converter.
  • Measure oxygen levels in exhaust gases to optimize air-fuel ratio.
  • Output voltage ranges from 0.1V (lean) to 0.9V (rich).
  • Heated O2 sensors reduce warm-up time for accurate readings.
  • Typical lifespan: 60,000-100,000 miles.
Catalytic Converter Sensors
  • Monitor the efficiency of the catalytic converter.
  • Detect harmful emissions like CO, NOx, and hydrocarbons.
  • Trigger a check engine light if emissions exceed limits.
  • Integrated with the vehicle's onboard diagnostics (OBD-II) system.
  • Require periodic inspection for optimal performance.

Installation and Maintenance

This section provides guidelines for installing and maintaining emissions sensors in the 1998-2004 Chrysler Concorde. Proper installation and regular maintenance are crucial for ensuring accurate sensor readings and compliance with emissions regulations.

Installation Guidelines
  • Use OEM or equivalent sensors for compatibility.
  • Ensure proper torque when tightening sensor fittings.
  • Apply anti-seize compound to sensor threads to prevent corrosion.
  • Connect wiring harness securely to avoid signal interference.
  • Clear error codes after installation using an OBD-II scanner.
Maintenance Tips
  • Inspect sensors during routine service intervals.
  • Clean sensor surfaces to remove dirt and debris.
  • Check wiring for damage or wear.
  • Replace sensors showing signs of failure or degradation.
  • Follow manufacturer-recommended service schedules.

Diagnostics and Troubleshooting

This section outlines common issues with emissions sensors and provides troubleshooting steps to diagnose and resolve problems. Learn how to interpret error codes and perform tests to ensure proper sensor functionality.

Common Error Codes
  • P0135: O2 Sensor Heater Circuit Malfunction (Bank 1, Sensor 1).
  • P0420: Catalyst System Efficiency Below Threshold.
  • P0171: System Too Lean (Bank 1).
  • P0172: System Too Rich (Bank 1).
  • P0141: O2 Sensor Heater Circuit Malfunction (Bank 1, Sensor 2).
Troubleshooting Steps
  • Use an OBD-II scanner to retrieve error codes.
  • Inspect wiring and connectors for damage or corrosion.
  • Test sensor voltage and resistance using a multimeter.
  • Check for exhaust leaks that may affect sensor readings.
  • Replace faulty sensors and clear error codes.

Component Specifications

Overview

Type
Oxygen Sensor (O2 Sensor)
Configuration
Upstream and Downstream
Platform
Chrysler LH Platform
Material
Zirconia Ceramic
Location
Exhaust Manifold and Catalytic Converter

Dimensions

Length
2.5 inches (63.5 mm)
Diameter
0.75 inches (19.05 mm)
Thread Size
M18 x 1.5
Wire Length
24 inches (609.6 mm)
Operating Temperature
600°F to 1500°F (315°C to 815°C)
Voltage Range
0.1V to 0.9V
Response Time
100 milliseconds

Materials

Sensor Element
Zirconia Ceramic
Housing
Stainless Steel
Wiring
PTFE Insulated Copper
Seal
High-Temperature Silicone

Features

Performance
  • Wideband sensing capability
  • Fast response time
  • High-temperature tolerance
Durability
  • Corrosion-resistant housing
  • Thermal shock resistance
  • Vibration-resistant design
Compatibility
  • Direct fit for Chrysler LH platform
  • Compatible with OBD-II systems
  • Universal wiring harness
installation
  • Threaded design for easy replacement
  • Pre-installed anti-seize compound
  • Color-coded connectors
Monitoring
  • Real-time exhaust gas analysis
  • Self-diagnostic capability
  • Error code generation for OBD-II

Safety Features

Thermal Protection
  • Overheat shutdown
  • Thermal insulation
Electrical Safety
  • Short-circuit protection
  • Reverse polarity protection
Environmental
  • Lead-free construction
  • RoHS compliance

Comfort Features

installation Ease
  • Tool-free connector
  • Pre-calibrated sensor
Maintenance
  • Self-cleaning function
  • Long service life
Noise Reduction
  • Vibration-dampening design
  • Quiet operation

Accessories

installation Tools
  • O2 sensor socket
  • Anti-seize compound
  • Wire crimping tool
Replacement Parts
  • Sensor gasket
  • Wiring harness
  • Heat shield
Diagnostic Tools
  • OBD-II scanner
  • Multimeter
  • Test light

Maintenance

Service interval
Every 60,000 miles or 5 years
Service Items
  • Inspect sensor wiring
  • Check for exhaust leaks
  • Test sensor voltage output
  • Clean sensor threads
  • Replace if faulty
Maintenance Notes
Avoid using silicone-based sealants near the sensor.

Warranty

Standard Warranty
Miles: 36,000
Years: 3
Coverage: Defects in materials and workmanship
Extended Warranty
Miles: 100,000
Years: 7
Coverage: Sensor failure due to normal wear
Corrosion Warranty
Miles: Unlimited
Years: 10
Coverage: Perforation due to rust
Warranty Terms
Proof of purchase and proper installation required.

Production Details

Manufacturer
NGK Spark Plugs
Manufacturing Process
  • Ceramic element sintering
  • Laser welding
  • Automated assembly
Quality Control
Testing: Thermal cycling, Voltage accuracy, Durability testing
Certifications: ISO 9001, ISO 14001
Sustainability Practices
  • Recycling of manufacturing waste
  • Energy-efficient production
  • Reduced emissions during manufacturing
Production Metrics
Annual Output: 5 million units
Defect Rate: 0.01%
Lead Time: 2 weeks

Service Information for emissions_sensors Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect sensor wiring for damage
  • Check for exhaust leaks near the sensor
  • Test sensor voltage output using a multimeter
  • Clean sensor threads and apply anti-seize compound

Ensure the engine is cool before performing inspections.

60,000
60
  • Replace sensor if voltage output is inconsistent
  • Inspect and replace wiring harness if necessary
  • Check for proper OBD-II error codes
  • Perform exhaust system pressure test

Use an O2 sensor socket for safe removal and installation.

100,000
120
  • Replace sensor as part of preventive maintenance
  • Inspect and clean catalytic converter
  • Perform full exhaust system inspection
  • Test engine performance and emissions

Major service may require professional diagnostic tools.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are the emissions sensors for the 1998-2004 Chrysler Concorde compatible with other models?

The emissions sensors for the 1998-2004 Chrysler Concorde are specifically designed for this model and may not be compatible with other vehicles. These sensors are calibrated to meet the emissions standards and engine specifications of the Concorde. Always verify part numbers and compatibility with your vehicle's VIN before purchasing or installing.

Q2

What maintenance is required for the emissions sensors in a 1998-2004 Chrysler Concorde?

Emissions sensors in the 1998-2004 Chrysler Concorde require periodic inspection and cleaning to ensure optimal performance. Check the sensors during routine maintenance, typically every 30,000 miles, for signs of contamination or damage. Replace sensors if they fail to provide accurate readings or trigger the Check Engine Light.

Q3

How do I replace the emissions sensors in a 1998-2004 Chrysler Concorde?

To replace emissions sensors, locate the faulty sensor near the exhaust system. Disconnect the electrical connector, unscrew the sensor using an appropriate wrench, and remove it. Install the new sensor by threading it in place and reconnecting the electrical connector. Clear any error codes using an OBD-II scanner after replacement.

Q4

What should I do if the emissions sensor triggers a Check Engine Light?

If the Check Engine Light is triggered, use an OBD-II scanner to retrieve the error code. Common issues include sensor contamination, wiring damage, or sensor failure. Inspect the sensor and wiring for damage, clean or replace the sensor as needed, and clear the error code to reset the system.

Q5

How can I optimize the performance of the emissions sensors in my 1998-2004 Chrysler Concorde?

To optimize emissions sensor performance, ensure the engine is properly tuned and the exhaust system is free of leaks. Use high-quality fuel and avoid short trips that prevent the sensors from reaching optimal operating temperature. Regularly inspect and clean the sensors to maintain accuracy and efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1998-2004 Chrysler Concorde Service Manual

Coming Soon

Comprehensive guide covering maintenance, repair, and troubleshooting for the 1998-2004 Chrysler Concorde, including emissions system details.

Technical Service Bulletin: Emissions Sensor Updates

Coming Soon

Latest updates and fixes for emissions sensors in the 1998-2004 Chrysler Concorde, including part revisions and installation instructions.

Chrysler Concorde Parts Catalog

Coming Soon

Detailed catalog of OEM and aftermarket parts for the 1998-2004 Chrysler Concorde, including emissions sensors and related components.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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