Chrysler Concorde 1993-1997 Exhaust Specifications
Explore detailed exhaust system specifications for the 1993-1997 Chrysler Concorde, including pipe sizes, muffler types, and catalytic converter details. Ideal for repairs, maintenance, and performance upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the exhaust system of the 1993-1997 Chrysler Concorde. It is designed to assist mechanics, enthusiasts, and owners in understanding the components, configurations, and maintenance requirements of the exhaust system. Use the search functionality to locate specific terms or navigate through the sections to explore detailed information about each part of the exhaust system.
How to Use
Use the search bar to enter keywords related to the exhaust system, such as 'muffler' or 'catalytic converter'. The search will highlight relevant sections and subsections for quick access.
Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points for easy reference.
Key Specifications
Exhaust Pipe Diameter
2.25 inches
Catalytic Converter Type
Ceramic Substrate
Muffler Material
Aluminized Steel
Dual Exhaust Option
Available on V6 Models
EPA Compliance
Fully Compliant
Available Specifications
Exhaust System Components
This section covers the primary components of the exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Each component is described in detail, along with its role in the overall system.
Exhaust System Components
This section covers the primary components of the exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Each component is described in detail, along with its role in the overall system.
Exhaust Manifold
- Made of cast iron for durability
- Directs exhaust gases from the engine cylinders
- Designed to minimize backpressure
- Includes heat shields for thermal management
Catalytic Converter
- Reduces harmful emissions by converting pollutants
- Contains a ceramic or metallic substrate
- Requires periodic inspection for clogging
- Complies with EPA emissions standards
Muffler
- Reduces exhaust noise through sound-dampening materials
- Constructed from aluminized steel for corrosion resistance
- Features internal baffles for noise reduction
- Available in OEM and aftermarket configurations
Exhaust System Configuration
This section explains the layout and design of the exhaust system, including pipe routing, diameter, and material specifications. It also covers the dual-exhaust option available for certain models.
Exhaust System Configuration
This section explains the layout and design of the exhaust system, including pipe routing, diameter, and material specifications. It also covers the dual-exhaust option available for certain models.
Pipe Routing
- Single exhaust system standard on base models
- Dual exhaust available on higher trims
- Pipes routed under the chassis for optimal clearance
- Flexible joints to accommodate engine movement
Pipe Specifications
- 2.25-inch diameter for standard models
- 2.5-inch diameter for dual-exhaust models
- Made of aluminized steel for longevity
- Includes welded seams for strength
Maintenance and Troubleshooting
This section provides guidance on maintaining the exhaust system and diagnosing common issues such as leaks, rust, and performance degradation.
Maintenance and Troubleshooting
This section provides guidance on maintaining the exhaust system and diagnosing common issues such as leaks, rust, and performance degradation.
Rust Prevention
- Regularly inspect for surface rust
- Apply high-temperature paint to exposed areas
- Avoid driving on salted roads when possible
- Replace corroded components promptly
Leak Detection
- Listen for hissing or popping noises
- Check for soot deposits near joints
- Use a smoke machine for precise detection
- Tighten or replace gaskets as needed
Performance Issues
- Check for clogged catalytic converter
- Inspect muffler for internal damage
- Ensure proper alignment of exhaust pipes
- Verify oxygen sensor functionality
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Component Specifications
Overview
- Type
- Dual exhaust system
- Configuration
- Rear-mounted
- Platform
- LH platform
- Material
- Stainless steel
- Location
- Underbody
Dimensions
- Pipe Diameter
- 2.25 inches (57.15 mm)
- Tailpipe Length
- 36 inches (914.4 mm)
- Muffler Length
- 24 inches (609.6 mm)
- Muffler Width
- 8 inches (203.2 mm)
- Muffler Height
- 6 inches (152.4 mm)
- Catalytic Converter Length
- 18 inches (457.2 mm)
- Catalytic Converter Diameter
- 4.5 inches (114.3 mm)
Materials
- Exhaust Pipes
- Stainless steel
- Muffler
- Aluminized steel
- Catalytic Converter
- Ceramic substrate with stainless steel casing
- Hangers
- Rubber with steel brackets
Features
- Performance
-
- Reduced backpressure
- Enhanced exhaust flow
- Improved engine efficiency
- Durability
-
- Corrosion-resistant materials
- Heat-resistant coatings
- Reinforced hangers
- Noise Reduction
-
- Chambered muffler design
- Sound-dampening materials
- Tuned exhaust note
- Emissions Control
-
- OBD-II compliant catalytic converter
- Oxygen sensor integration
- Low emissions output
- installation
-
- Bolt-on design
- Pre-fabricated sections
- Alignment brackets
Safety Features
- Heat Protection
-
- Heat shields
- Thermal insulation
- Structural integrity
-
- Reinforced welds
- Impact-resistant materials
- Emissions Safety
-
- Catalytic converter heat management
- Oxygen sensor monitoring
Comfort Features
- Noise Level
- Quiet operation at idle
- Vibration Dampening
- Rubber hangers reduce vibrations
- Heat Management
- Minimal heat transfer to cabin
- Aesthetics
- Polished tailpipe finish
Accessories
- Upgrades
-
- High-flow catalytic converter
- Performance muffler
- Stainless steel tips
- Maintenance Tools
-
- Exhaust hanger removal tool
- Oxygen sensor socket
- Exhaust sealant
- Replacement Parts
-
- Gaskets
- Clamps
- Hangers
Maintenance
- Service interval
- Every 50,000 miles or 5 years
- Service Items
-
- Inspect for leaks
- Check hangers and brackets
- Clean oxygen sensors
- Inspect catalytic converter
- Tighten all connections
- Maintenance Notes
- Regularly check for rust or corrosion, especially in winter climates.
Warranty
- Parts Warranty
- Miles: 60,000Years: 5Coverage: Manufacturer defects
- Labor Warranty
- Miles: 30,000Years: 3Coverage: Installation errors
- Corrosion Warranty
- Miles: 100,000Years: 10Coverage: Perforation due to rust
- Emissions Warranty
- Miles: 80,000Years: 8Coverage: Catalytic converter and oxygen sensors
Production Details
- Manufacturer
- Chrysler Corporation
- Manufacturing Process
-
- Laser-cut components
- Robotic welding
- Pressure testing
- Quality Control
- inspection: 100% leak testingTolerances: ±0.5 mm precision
- Sustainability Practices
-
- Recycled stainless steel
- Low-emission manufacturing
- Eco-friendly packaging
- Production Metrics
- Units Per Day: 500Defect Rate: 0.1%
Service Information for exhaust Service
Maintenance and service requirements specific to this component
- Inspect exhaust system for leaks
- Check hangers and brackets for wear
- Clean oxygen sensors
- Tighten all connections
Ensure proper alignment of exhaust components
- Inspect catalytic converter for damage
- Check muffler for corrosion
- Replace gaskets if necessary
- Test exhaust backpressure
Use OEM parts for replacements
- Replace catalytic converter if needed
- Inspect entire exhaust system for rust
- Check heat shields for integrity
- Perform emissions test
Major service may require professional tools
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Is this exhaust system compatible with all 1993-1997 Chrysler Concorde models?
Is this exhaust system compatible with all 1993-1997 Chrysler Concorde models?
This exhaust system is designed to be compatible with all 1993-1997 Chrysler Concorde models, including those with the 3.3L and 3.5L V6 engines. It meets OEM specifications for fitment and performance. However, compatibility may vary if aftermarket modifications have been made to the vehicle. Always verify your vehicle's configuration before purchasing.
Q2 What maintenance is required for the exhaust system?
What maintenance is required for the exhaust system?
Regular maintenance for the exhaust system includes inspecting for rust, cracks, or leaks every 12 months or 12,000 miles. Ensure all mounting brackets and hangers are secure. Clean the exterior of the exhaust pipes to prevent corrosion. Replace gaskets and seals as needed to maintain proper sealing and performance.
Q3 How do I install or replace the exhaust system on a 1993-1997 Chrysler Concorde?
How do I install or replace the exhaust system on a 1993-1997 Chrysler Concorde?
To install or replace the exhaust system, first, safely lift the vehicle using a jack and stands. Remove the old exhaust by detaching the clamps, hangers, and bolts. Align the new exhaust system, ensuring proper fitment, and secure it using new clamps, bolts, and gaskets. Tighten all connections evenly and check for leaks before lowering the vehicle.
Q4 What should I do if my exhaust system is making unusual noises?
What should I do if my exhaust system is making unusual noises?
Unusual noises, such as rattling or hissing, often indicate loose components, leaks, or damaged parts. Inspect the exhaust system for loose hangers, cracked pipes, or failed gaskets. Tighten or replace components as needed. If the issue persists, consult a professional mechanic to diagnose and resolve the problem.
Q5 How can I optimize the performance of my exhaust system?
How can I optimize the performance of my exhaust system?
To optimize performance, ensure the exhaust system is free of obstructions and leaks. Use high-quality gaskets and clamps for a secure fit. Consider upgrading to a performance exhaust system for improved airflow and horsepower. Regularly inspect and maintain the system to prevent corrosion and damage.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1993-1997 Chrysler Concorde Service Manual
Coming SoonThis comprehensive manual provides detailed instructions for servicing and repairing the 1993-1997 Chrysler Concorde, including the exhaust system.
Technical Service Bulletin: Exhaust System Updates
Coming SoonThis bulletin outlines updates and improvements to the exhaust system for 1993-1997 Chrysler Concorde models.
Chrysler Concorde Exhaust Parts Catalog
Coming SoonThis catalog lists all available exhaust system components and accessories for the 1993-1997 Chrysler Concorde.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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