Chrysler Concorde 1993-1997 3.5L Engine Bolt Torque Specifications
Detailed torque specifications for various bolts on the 3.5L engine of the 1993-1997 Chrysler Concorde, including cylinder head bolts, intake manifold bolts, exhaust manifold bolts, and more.
Important Information
Safety guidelines and reference information for proper torque application
Safety First
- Always verify torque specifications with your vehicle's factory service manual
- Use properly calibrated torque wrenches
- Replace all torque-to-yield (TTY) bolts - they are single-use only
- When in doubt, consult a professional mechanic
Quick Reference Guide
Quick Reference Guide
Common Torque Patterns
Star Pattern
Used for wheels and other circular bolt patterns
Cross Pattern
Used for gaskets and cover plates
Sequential Pattern
Used for head bolts and other critical components
Common Mistakes to Avoid
Common Mistakes to Avoid
Over-tightening
Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.
Always use a calibrated torque wrench and follow specifications exactly.
Incorrect Torque Sequence
Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.
Follow the manufacturer's specified torque sequence pattern.
Dirty Threads
Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.
Clean and inspect all threads before assembly. Use new thread locker if specified.
Reusing TTY Bolts
Torque-to-yield bolts are designed to stretch and must not be reused.
Always replace TTY bolts with new ones. They are single-use only.
Dry vs. Lubricated
Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.
Check if specs are for dry or lubricated threads. Use specified lubricant when required.
Recommended Tools
Recommended Tools
Torque Wrench (1/4" Drive)
Torque Wrench (3/8" Drive)
Torque Wrench (1/2" Drive)
Angle Gauge
Torque Wrench Care
- Calibrate annually or after 5,000 clicks
- Store at lowest setting
- Keep clean and lubricated
Search Specifications
Search by component name, bolt size, or description
Torque Calculator
Convert between different torque units
Cylinder Head
Bolts and fasteners related to securing the cylinder head to the engine block. Proper torque is crucial for maintaining compression and preventing leaks.
1 Cylinder Head Bolts
M12 x 1.75
Cylinder Head Bolts
M12 x 1.75Important Notes
2 Camshaft Bearing Cap Bolts
M8 x 1.25
Camshaft Bearing Cap Bolts
M8 x 1.25Torque Value
Important Notes
Engine Block
Fasteners related to the engine block, ensuring the integrity and proper functioning of critical components within the engine.
1 Main Bearing Bolts
M12 x 1.75
Main Bearing Bolts
M12 x 1.75Important Notes
2 Connecting Rod Nuts
M9 x 1.25
Connecting Rod Nuts
M9 x 1.25Torque Value
Important Notes
3 Oil Pan Bolts
M6 x 1
Oil Pan Bolts
M6 x 1Torque Value
Important Notes
4 Timing Cover Bolts
M6 x 1
Timing Cover Bolts
M6 x 1Torque Value
Important Notes
Rotating Assembly
Bolts and fasteners related to components that rotate with the engine, critical for smooth and balanced operation.
1 Flywheel Bolts
M10 x 1.5
Flywheel Bolts
M10 x 1.5Torque Value
Important Notes
2 Crankshaft Pulley/Harmonic Balancer Bolt
M16 x 2.0
Crankshaft Pulley/Harmonic Balancer Bolt
M16 x 2.0Torque Value
Important Notes
3 Camshaft Sprocket Bolt
M10 x 1.5
Camshaft Sprocket Bolt
M10 x 1.5Torque Value
Important Notes
Valve Train
Fasteners associated with the valve train, ensuring proper valve actuation and engine performance.
1 Rocker Arms/Shafts Bolts
M8 x 1.25
Rocker Arms/Shafts Bolts
M8 x 1.25Torque Value
Important Notes
Timing System
Fasteners crucial for the correct timing of the engine, ensuring proper valve and piston synchronization.
1 Timing Belt/Chain Tensioner Bolt
M8 x 1.25
Timing Belt/Chain Tensioner Bolt
M8 x 1.25Torque Value
Important Notes
Intake System
Fasteners securing components of the intake system, critical for proper air and fuel mixture.
1 Intake Manifold Bolts
M6 x 1
Intake Manifold Bolts
M6 x 1Torque Value
Important Notes
2 Throttle Body Bolts
M6 x 1
Throttle Body Bolts
M6 x 1Torque Value
Important Notes
3 EGR Valve Bolts
M8 x 1.25
EGR Valve Bolts
M8 x 1.25Torque Value
Important Notes
4 Fuel Rail Bolts
M6 x 1
Fuel Rail Bolts
M6 x 1Torque Value
Important Notes
Exhaust System
Fasteners for the exhaust system, ensuring proper sealing and preventing leaks.
1 Exhaust Manifold/Headers Bolts
M8 x 1.25
Exhaust Manifold/Headers Bolts
M8 x 1.25Torque Value
Important Notes
Fuel System
Fasteners related to the fuel delivery system ensuring proper operation and preventing leaks.
1 Fuel Injector Bolts
M6 x 1
Fuel Injector Bolts
M6 x 1Torque Value
Important Notes
Ignition System
Fasteners associated with the ignition system components, ensuring proper spark and combustion.
1 Spark Plugs
M14 x 1.25
Spark Plugs
M14 x 1.25Torque Value
Important Notes
2 Ignition Coil Bolt
M6 x 1
Ignition Coil Bolt
M6 x 1Torque Value
Important Notes
Cooling System
Fasteners related to the cooling system, ensuring proper coolant circulation and engine temperature regulation.
1 Water Pump Bolts
M6 x 1
Water Pump Bolts
M6 x 1Torque Value
Important Notes
2 Water Pump Pulley Bolts
M6 x 1
Water Pump Pulley Bolts
M6 x 1Torque Value
Important Notes
3 Thermostat Housing Bolts
M6 x 1
Thermostat Housing Bolts
M6 x 1Torque Value
Important Notes
4 Coolant Temperature Sensor Bolt
M6 x 1
Coolant Temperature Sensor Bolt
M6 x 1Torque Value
Important Notes
Lubrication System
Fasteners related to the lubrication system ensuring proper oil circulation and engine protection.
1 Oil Drain Plug Bolt
M14 x 1.5
Oil Drain Plug Bolt
M14 x 1.5Torque Value
Important Notes
2 Oil Filter Housing Bolt
N/A
Oil Filter Housing Bolt
N/ATorque Value
Important Notes
Accessory Drive
Fasteners related to the accessory drive system, ensuring proper belt tension and reliable operation of driven components.
1 Serpentine/Accessory Drive Belt Tensioner Bolt
M10 x 1.5
Serpentine/Accessory Drive Belt Tensioner Bolt
M10 x 1.5Torque Value
Important Notes
2 Drive Belt Idler Pulley Bolt
M10 x 1.5
Drive Belt Idler Pulley Bolt
M10 x 1.5Torque Value
Important Notes
Sensors
Fasteners for various engine sensors, ensuring proper functionality and accurate readings.
1 Knock Sensor Bolt
M8 x 1.25
Knock Sensor Bolt
M8 x 1.25Torque Value
Important Notes
2 Crankshaft Position Sensor Bolt
M6 x 1
Crankshaft Position Sensor Bolt
M6 x 1Torque Value
Important Notes
Troubleshooting Guide
Common issues, diagnostic steps, and prevention guidelines
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Loose Components
Symptoms:
- Rattling or vibration noises
- Visible movement in components
- Uneven panel gaps
Solutions:
- Clean threads and mounting surfaces
- Replace damaged fasteners
- Apply proper torque in sequence
- Use thread locker if specified
Stripped Fasteners
Symptoms:
- Unable to achieve proper torque
- Fastener spins freely
- Visible thread damage
Solutions:
- Use thread repair kit if appropriate
- Install thread insert (HeliCoil)
- Replace component if threaded hole is damaged
- Upgrade to higher grade fastener if recommended
Overtightened Components
Symptoms:
- Cracked or deformed parts
- Broken fasteners
- Compressed gaskets or seals
Solutions:
- Replace damaged components
- Use new fasteners
- Follow proper torque sequence
- Verify correct torque specifications
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Visual Inspection
Inspect the affected area for any visible signs of damage or wear
- Check for cracks or deformation
- Look for signs of excessive wear
- Verify proper fastener installation
Torque Verification
Verify the torque applied to the fasteners
- Check the torque wrench calibration
- Verify the torque specification
- Compare the applied torque to the specification
Thread Assessment
Assess the condition of the threads
- Check for signs of thread damage
- Verify the thread type and size
- Check for proper thread engagement
Prevention Guidelines
Best practices, maintenance tips, tool care
Prevention Guidelines
Best practices, maintenance tips, tool care
Best Practices
- Always follow the recommended torque specification
- Use the correct type and size of fasteners
- Verify the torque wrench calibration regularly
Maintenance Tips
- Regularly inspect the affected area for signs of wear or damage
- Replace damaged or worn-out components promptly
- Keep the work area clean and organized
Tool Care
- Regularly clean and maintain the torque wrench
- Store the torque wrench in a dry and secure location
- Verify the torque wrench calibration before each use
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Why are proper torque specifications important for my 3.5L engine?
Why are proper torque specifications important for my 3.5L engine?
Using the correct torque prevents damage to engine components, ensures proper sealing, and avoids issues like leaks, component failure, and even engine damage. Over-tightening can strip threads, while under-tightening can cause leaks and component loosening.
Q2 What type of torque wrench should I use for these specifications?
What type of torque wrench should I use for these specifications?
A click-type torque wrench is generally recommended for its accuracy and ease of use. Ensure your torque wrench is calibrated and within its operational range for the specified torques. For lower torque values, an inch-pound wrench is preferable.
Q3 Do I need to use new bolts when reassembling my 3.5L engine?
Do I need to use new bolts when reassembling my 3.5L engine?
It's generally good practice to replace bolts, especially torque-to-yield (TTY) bolts, which are often used in engine applications. These bolts stretch when tightened and may not maintain proper clamping force when reused. Check the service manual for your specific application for bolt replacement recommendations.
Q4 What if I don't have a torque wrench?
What if I don't have a torque wrench?
Using a torque wrench is crucial for proper bolt tightening. Attempting to use feel or other methods is highly unreliable and can result in damage or improper engine operation. If you don't have one, consider renting or purchasing one before undertaking engine work. You might also consider taking your vehicle to a qualified mechanic to ensure proper procedure is followed if you do not have access to tools or knowledge.
Q5 What does 'lubricate threads' mean when tightening a bolt?
What does 'lubricate threads' mean when tightening a bolt?
Lubricating threads, usually with a light oil, ensures smooth tightening and accurate torque application. Dry threads create higher friction, resulting in inconsistent torque readings and potential errors. Using the correct lubricant as specified by the service manual is critical for proper readings and preventing damage.
Environmental Considerations
Temperature, humidity, and seasonal effects on torque specifications
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature can significantly impact torque values and fastener behavior
Cold Weather
Effects:
- Increased material brittleness
- Higher torque required due to thread contraction
- Reduced thread lubricant effectiveness
Recommendations:
- Allow components to warm to room temperature when possible
- Consider using winter-grade thread lubricants
- Check torque values more frequently during winter months
Hot Weather
Effects:
- Thermal expansion of components
- Decreased friction in threads
- Accelerated lubricant breakdown
Recommendations:
- Check torque when components are at normal operating temperature
- Use temperature-resistant thread lockers
- Consider re-torquing after heat cycles
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Moisture and corrosion can affect fastener integrity and torque values
High Humidity
Effects:
- Accelerated corrosion formation
- Reduced friction coefficient
- Potential thread seizing
Prevention:
- Use corrosion-resistant fasteners
- Apply appropriate anti-seize compounds
- Maintain proper protective coatings
Salt Exposure
Effects:
- Rapid corrosion development
- Thread damage
- Seized fasteners
Prevention:
- Regular underbody washing
- Use of sacrificial anodes where appropriate
- Application of protective coatings
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Spring
- Inspect for winter damage
- Clean and protect exposed fasteners
- Check torque on critical components
Summer
- Monitor heat-affected components
- Check expansion-related loosening
- Inspect cooling system mounts
Fall
- Prepare for winter conditions
- Apply corrosion protection
- Verify all fasteners are properly torqued
Winter
- More frequent inspection of critical fasteners
- Check for salt damage
- Monitor suspension component torque
Related Resources
Tools, service procedures, and technical bulletins
Recommended Tools
Torque Wrench (1/2" drive)
A calibrated torque wrench is essential for accurately tightening bolts to specification.
- Wide torque range (typically 20-250 ft-lbs)
- Click-type or digital readout
- Accurate and reliable
Torque Wrench (3/8" drive)
A smaller torque wrench for lower torque fasteners.
- Lower torque range (typically 5-80 ft-lbs)
- Click-type or digital readout
- Accurate and reliable
Socket Set (Standard and Metric)
A comprehensive set of sockets to fit various bolt and nut sizes.
- 1/2" and 3/8" drive sizes
- Standard and Metric sizes included
- 6-point and 12-point options
Wrench Set (Standard and Metric)
Combination wrenches for holding nuts while tightening bolts.
- Standard and Metric sizes included
- Box end and open end options
- Various sizes
Extension bars
Extension bars to reach difficult to access fasteners.
- Various lengths
- 1/2" and 3/8" drive sizes
Universal Joints
Universal joints to use with sockets to get around obsticles.
- 1/2" and 3/8" drive sizes
- Durable construction
Service Procedures
Cylinder Head Bolt Torque Procedure
Steps to properly torque cylinder head bolts.
- Apply clean engine oil to the bolt threads and under the bolt heads.
- Install cylinder head bolts in the specified sequence.
- Torque all bolts to the first torque specification.
- Torque all bolts to the second torque specification.
- Perform the final angle torque pass.
Intake Manifold Bolt Torque Procedure
Steps to properly torque intake manifold bolts.
- Install intake manifold and evenly thread all fasteners by hand.
- Torque intake manifold bolts to the specified torque using a criss-cross sequence starting from the center working outward.
- Re-check torque
Exhaust Manifold Bolt Torque Procedure
Steps to properly torque exhaust manifold bolts.
- Install exhaust manifold and evenly thread all fasteners by hand.
- Torque exhaust manifold bolts to the specified torque using a criss-cross sequence starting from the center working outward.
- Re-check torque
Main Bearing Cap Bolt Torque Procedure
Steps to properly torque main bearing cap bolts.
- Apply clean engine oil to the bolt threads and under the bolt heads.
- Install main bearing cap bolts in the specified sequence.
- Torque all bolts to the first torque specification.
- Torque all bolts to the second torque specification.
Connecting Rod Bolt Torque Procedure
Steps to properly torque connecting rod bolts.
- Apply clean engine oil to the bolt threads and under the bolt heads.
- Install connecting rod cap bolts in the specified sequence.
- Torque all bolts to the first torque specification.
- Torque all bolts to the second torque specification.
- Perform the final angle torque pass.
Technical Service Bulletins
Cylinder Head Bolt Retorque Recommendation
1995-06-15A recommendation regarding retorquing cylinder head bolts after initial installation.
Resolution: Retorque cylinder head bolts after engine reaches operating temperature.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.