Chrysler 300 2011-present Exhaust Specifications
Chrysler 300 2011-present

Chrysler 300 2011-present Exhaust Specifications

Discover detailed exhaust system specifications for the 2011-Present Chrysler 300, including components like the catalytic converter, muffler, and tailpipe. Ideal for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the exhaust system of the 2011-Present Chrysler 300. It is designed to assist users in understanding the components, performance, and maintenance of the exhaust system. Use the search functionality to quickly locate specific details or navigate through the sections for a comprehensive overview.

How to Use

Use the search bar to enter keywords related to the exhaust system, such as 'muffler' or 'catalytic converter'. This will filter the content to show relevant information.

Scroll through the sections to explore different aspects of the exhaust system. Each section is clearly labeled and contains subsections with detailed technical points.

Key Specifications

Exhaust Pipe Diameter (V6)

2.5 inches

Exhaust Pipe Diameter (V8)

3 inches

Catalytic Converter Lifespan

100,000-150,000 miles

Muffler Material

Stainless Steel

Horsepower Increase (Aftermarket)

5-10%

Available Specifications

Exhaust System Components

This section covers the primary components of the Chrysler 300's exhaust system, including the muffler, catalytic converter, and exhaust pipes. Learn about their functions, materials, and placement within the vehicle.

Muffler
  • Dual exhaust mufflers for V6 and V8 models
  • Constructed from stainless steel for durability
  • Designed to reduce noise and backpressure
  • Positioned at the rear of the vehicle
  • Includes heat shields for safety
  • Compatible with aftermarket performance mufflers
Catalytic Converter
  • Located in the mid-section of the exhaust system
  • Uses a honeycomb structure coated with precious metals
  • Reduces harmful emissions by converting pollutants
  • OBD-II compliant for emissions monitoring
  • Available in OEM and aftermarket options
  • Requires periodic inspection for clogging
Exhaust Pipes
  • Dual exhaust pipes for improved airflow
  • Made from aluminized steel for corrosion resistance
  • 2.5-inch diameter for V6 models, 3-inch for V8 models
  • Includes flex pipes to absorb engine vibrations
  • Routed under the chassis for optimal performance
  • Compatible with aftermarket exhaust systems

Performance and Sound

Explore how the exhaust system impacts the performance and sound of the Chrysler 300. This section includes details on horsepower, torque, and the acoustic profile of the exhaust.

Horsepower and Torque
  • V6 models: 292-300 horsepower, 260-264 lb-ft torque
  • V8 models: 363-485 horsepower, 394-475 lb-ft torque
  • Exhaust system optimized for high-performance engines
  • Reduced backpressure enhances power output
  • Aftermarket systems can increase horsepower by 5-10%
  • Dual exhaust improves throttle response
Acoustic Profile
  • Deep, aggressive tone for V8 models
  • Smooth, refined sound for V6 models
  • Active noise cancellation in some trims
  • Aftermarket exhausts offer customizable sound levels
  • Resonators reduce drone at highway speeds
  • Muffler design balances performance and comfort

Maintenance and Troubleshooting

This section provides guidance on maintaining the exhaust system and troubleshooting common issues. Learn about inspection intervals, common problems, and repair options.

Inspection and Maintenance
  • Inspect exhaust system every 12,000 miles
  • Check for rust, cracks, and leaks
  • Replace gaskets and seals as needed
  • Clean catalytic converter to prevent clogging
  • Tighten loose clamps and hangers
  • Use OEM parts for replacements
Common Issues
  • Rust and corrosion in cold climates
  • Exhaust leaks causing noise and performance loss
  • Clogged catalytic converter reducing efficiency
  • Broken hangers or mounts
  • Check engine light due to O2 sensor failure
  • Excessive vibration from damaged flex pipes

Component Specifications

Overview

Type
Dual exhaust system
Configuration
Rear-mounted
Platform
Chrysler 300 (2011-Present)
Material
Stainless steel
Location
Underbody, rear

Dimensions

Pipe Diameter
2.5 inches (63.5 mm)
Tailpipe Diameter
3.0 inches (76.2 mm)
System Length
12.5 feet (3.81 meters)
Muffler Length
24 inches (609.6 mm)
Muffler Width
8 inches (203.2 mm)
Muffler Height
6 inches (152.4 mm)
Catalytic Converter Length
18 inches (457.2 mm)

Materials

Pipes
Stainless steel
Muffler
Stainless steel with aluminized coating
Catalytic Converter
Ceramic substrate with stainless steel housing
Tailpipe
Polished stainless steel
Gaskets
Graphite and steel composite

Features

Performance
  • Optimized flow design
  • Reduced backpressure
  • Enhanced exhaust scavenging
  • Improved horsepower and torque
Durability
  • Corrosion-resistant materials
  • Heat-resistant coatings
  • Vibration dampening mounts
Sound Management
  • Tuned muffler for refined sound
  • Noise-canceling chambers
  • Resonator for drone reduction
Emissions Control
  • High-efficiency catalytic converter
  • Oxygen sensor integration
  • Compliant with EPA standards
Aesthetics
  • Polished tailpipe finish
  • Dual chrome tips
  • Integrated rear bumper design

Safety Features

Heat Management
  • Heat shields for underbody protection
  • Thermal insulation for sensitive components
Structural integrity
  • Reinforced hangers and brackets
  • Impact-resistant materials
Emissions Safety
  • Leak detection system
  • Oxygen sensor monitoring

Comfort Features

Noise Reduction
  • Acoustic dampening materials
  • Resonator for smooth sound
Vibration Control
  • Rubber isolators
  • Flexible joints
Heat insulation
  • Underbody heat shields
  • Thermal wraps

Accessories

Performance Upgrades
  • High-flow catalytic converter
  • Aftermarket mufflers
  • Exhaust tips
Maintenance Tools
  • Exhaust hanger removal tool
  • Gasket replacement kit
  • Oxygen sensor socket
Protective Gear
  • Heat-resistant gloves
  • Exhaust wrap
  • Underbody coating

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect for leaks or damage
  • Check hangers and brackets
  • Clean tailpipe and tips
  • Replace gaskets if necessary
  • Test oxygen sensors
Maintenance Notes
Regular inspection is critical to prevent exhaust leaks and ensure emissions compliance.

Warranty

Basic Warranty
Miles: 36,000
Years: 3
Coverage: Defects in materials and workmanship
Emissions Warranty
Miles: 80,000
Years: 8
Coverage: Catalytic converter and oxygen sensors
Corrosion Warranty
Miles: 100,000
Years: 5
Coverage: Perforation due to rust
Extended Warranty
Miles: 120,000
Years: 10
Coverage: Optional extended coverage for exhaust components

Production Details

Manufacturer
Chrysler Group LLC
Manufacturing Process
  • Laser-cut stainless steel pipes
  • Robotic welding for precision
  • Automated quality inspection
Quality Control
Pressure Testing: Ensures no leaks
Material inspection: Verifies corrosion resistance
Fitment Check: Confirms proper alignment
Sustainability Practices
  • Recycled stainless steel usage
  • Eco-friendly coatings
  • Waste reduction in production
Production Metrics
Annual Output: 500,000 units
Defect Rate: Less than 0.1%
Energy Efficiency: 20% reduction in energy usage

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect exhaust system for leaks
  • Check hangers and brackets for wear
  • Clean tailpipe and tips
  • Test oxygen sensor functionality
  • Inspect catalytic converter for damage

Ensure all connections are tight and free of corrosion.

60,000
48
  • Replace exhaust gaskets
  • Inspect heat shields for integrity
  • Check muffler for internal damage
  • Test emissions system performance
  • Lubricate hanger mounts

Use OEM parts for replacements to maintain warranty.

100,000
84
  • Replace catalytic converter if necessary
  • Inspect entire exhaust system for corrosion
  • Check flex pipe for cracks
  • Perform emissions system diagnostic
  • Replace oxygen sensors if faulty

Major service may require specialized tools and equipment.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is this exhaust system compatible with all 2011-Present Chrysler 300 models?

This exhaust system is designed to be compatible with all 2011-Present Chrysler 300 models, including V6 and V8 engine configurations. It is engineered to fit seamlessly with the factory mounting points and hangers. However, slight modifications may be required for certain trims or aftermarket modifications. Always verify compatibility with your specific model and year before purchase.

Q2

What maintenance is required for the exhaust system?

Regular maintenance for the exhaust system includes inspecting for rust, cracks, or leaks every 6-12 months. Clean the exterior with a mild detergent and water to prevent corrosion. Ensure all connections and hangers are secure. Replace gaskets and seals as needed to maintain optimal performance. Avoid harsh chemicals that may damage the finish or internal components.

Q3

How do I install or replace the exhaust system on a Chrysler 300?

To install or replace the exhaust system, first, lift the vehicle securely using a jack and stands. Remove the old exhaust by loosening clamps and hangers. Align the new exhaust system with the factory mounting points and secure it using provided hardware. Tighten all connections and ensure proper alignment. Start the engine to check for leaks and unusual noises.

Q4

What should I do if my exhaust system is making unusual noises?

Unusual noises from the exhaust system may indicate loose components, leaks, or internal damage. Inspect the system for loose clamps, hangers, or cracks. Tighten or replace any faulty parts. If the noise persists, check for blockages or damage to the muffler or catalytic converter. Consult a professional mechanic if the issue cannot be resolved.

Q5

How can I optimize the performance of my exhaust system?

To optimize performance, ensure the exhaust system is free of leaks and blockages. Use high-quality gaskets and seals to maintain proper airflow. Consider upgrading to a performance muffler or headers for improved exhaust flow. Regularly inspect and clean the system to prevent corrosion and maintain efficiency. Avoid excessive idling to reduce carbon buildup.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Chrysler 300 Exhaust System Service Manual

Coming Soon

This manual provides detailed instructions for servicing and maintaining the exhaust system on 2011-Present Chrysler 300 models.

Technical Service Bulletin: Exhaust System Updates

Coming Soon

This bulletin outlines recent updates and improvements to the exhaust system for Chrysler 300 models, including compatibility and installation notes.

Chrysler 300 Exhaust Parts and Accessories Guide

Coming Soon

This guide lists all available exhaust system parts and accessories for 2011-Present Chrysler 300 models, including performance upgrades.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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