Chrysler 300 2005-2010 Drivetrain Bolt Torque Specifications & Fastener Values
Chrysler 300 2005-2010

Chrysler 300 2005-2010 Drivetrain Bolt Torque Specifications

This page provides detailed torque specifications for various drivetrain bolts on the 2005-2010 Chrysler 300, including transmission, driveshaft, differential, and axle components.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide

ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

Flywheel Flexplate

Torque specifications for bolts related to the flywheel (manual) or flexplate (automatic) connecting to the crankshaft and torque converter.

1

Flywheel Bolts

M12 x 1.25
Torque Value
55 ft-lbs (75 N·m)
Important Notes
Tighten bolts in a star pattern to ensure even clamping. Always use new bolts.
2

Flexplate Bolts (Torque Converter)

M10 x 1.5
Torque Value
45 ft-lbs (61 N·m)
Important Notes
Tighten bolts in a star pattern. Refer to the specific service manual for your vehicle.

Transmission

Torque specifications for bolts related to the transmission case, mounting, and related components.

1

Transmission Mounting Bolts

M12 x 1.75
Torque Value
40 ft-lbs (54 N·m)
Important Notes
Ensure proper alignment of the transmission before tightening.
2

Transmission Oil Pan Bolts

M6 x 1.0
Torque Value
9 ft-lbs (12 N·m)
Important Notes
Tighten bolts in a criss-cross pattern to ensure even pressure on the gasket. Use new bolts if recommended by service manual
3

Transmission Drain and Fill Plugs

M18 x 1.5
Torque Value
20 ft-lbs (27 N·m)
Important Notes
Use a new sealing washer. Do not overtighten.
4

Transmission Output Shaft Nut

M24 x 1.5
Torque Value
100 ft-lbs (136 N·m)
Important Notes
Ensure the flange is properly seated on the shaft. Use a new nut if recommended by the service manual

Driveshaft

Torque specifications for bolts related to the driveshaft (propeller shaft), its connections, and center support.

1

Propeller/Drive Shaft Bolts

M10 x 1.25
Torque Value
20 ft-lbs (27 N·m)
Important Notes
Tighten bolts in a star pattern to ensure even flange mating. Use thread locking compound.
2

Driveshaft Center Support Bearing Bolts

M8 x 1.25
Torque Value
20 ft-lbs (27 N·m)
Important Notes
Ensure the center support is properly aligned before tightening. Estimated value.

Axles

Torque specifications for bolts related to the drive axles (half-shafts) and CV joints.

1

Drive Axle/Half Shaft Bolts

M10 x 1.5
Torque Value
70 ft-lbs (95 N·m)
Important Notes
Ensure the axle is fully seated in the hub before tightening.
2

CV Joint/Axle Nut

M24 x 2.0
Torque Value
180 ft-lbs (244 N·m)
Important Notes
Use a new nut and secure properly with locking mechanism after torquing. It is important to ensure proper seating before torquing.

Differential

Torque specifications for bolts related to the differential housing and its fill/drain plugs.

1

Differential Drain/Fill Plugs

M18 x 1.5
Torque Value
25 ft-lbs (34 N·m)
Important Notes
Use a new sealing washer. Do not overtighten.
2

Differential Housing Bolts

M12 x 1.75
Torque Value
75 ft-lbs (102 N·m)
Important Notes
Tighten bolts in a cross pattern. Estimated value.

Transfer Case

Torque specifications for bolts related to the transfer case mounting and drain/fill plugs.

1

Transfer Case Drain/Fill Plugs

M18 x 1.5
Torque Value
25 ft-lbs (34 N·m)
Important Notes
Use a new sealing washer. Do not overtighten.
2

Transfer Case Mounting Bolts

M12 x 1.75
Torque Value
50 ft-lbs (68 N·m)
Important Notes
Ensure proper alignment of the transfer case before tightening. Estimated value.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Why is using the correct torque specifications so important for drivetrain bolts?

Using the correct torque ensures proper clamping force. Too little torque can lead to bolts loosening, causing component failure, vibrations, or even separation. Too much torque can damage the bolt, threads, or the component itself, potentially leading to premature failure and difficult removal. For example, an over-torqued driveshaft bolt might stretch, weaken, and fail at a critical moment under load.

Q2

What can happen if I reuse torque-to-yield (TTY) bolts?

Torque-to-yield (TTY) bolts are designed to stretch when tightened. Reusing them compromises their integrity and ability to achieve the required clamping force. They may fail prematurely, resulting in component failure and potentially hazardous situations. A common example is a driveshaft flange bolt. Always replace TTY bolts with new ones.

Q3

Should I use thread locker on drivetrain bolts?

The use of thread locker depends on the specific application. Some bolts, especially those subject to vibration like driveshaft bolts, may require a medium-strength thread locker, such as Loctite 242 or equivalent, as indicated in the manufacturer's service manual. Consult the Chrysler service manual for your specific model year before applying any thread locker. Always follow torque specifications when using thread locker as it can alter the torque required.

Q4

What tools do I need to properly torque drivetrain bolts?

You will need a calibrated torque wrench that covers the range of specified torque values for the various bolts. This often involves a 3/8" or 1/2" drive torque wrench, depending on the bolt sizes. It's also recommended to have a set of quality sockets, extensions, and possibly a universal joint. A torque angle gauge might be needed for TTY bolts. Regular calibration of the torque wrench is also essential for accurate readings.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Torque Wrench

A calibrated torque wrench is essential for tightening bolts to the manufacturer's specified torque values. It prevents over-tightening or under-tightening, which can lead to component failure.

  • Accurate torque measurement
  • Various torque ranges available
Learn more

Socket Set

A comprehensive socket set is necessary to fit the various bolt head sizes found on the drivetrain components.

  • Various sizes of sockets
  • Durable construction
Learn more

Wrench Set

A comprehensive wrench set is necessary to access bolts where a socket may not fit or be accessible.

  • Various sizes of open end and box end wrenches
  • Durable construction
Learn more

Extensions

Various extensions of different lengths can aid in accessing bolts in confined spaces.

  • Different lengths available
  • Durable construction
Learn more
Service Procedures

Driveshaft Bolt Torque Procedure

This procedure outlines how to properly torque the bolts connecting the driveshaft to the transmission and differential.

  • Clean the bolt and mating surfaces.
  • Apply threadlocker as needed
  • Torque the bolts to the specified torque in a criss-cross pattern.
  • Verify torque with a calibrated torque wrench.
View full procedure

Differential Cover Bolt Torque Procedure

This procedure outlines the correct way to torque the bolts holding the differential cover.

  • Clean the bolt and mating surfaces.
  • Torque the bolts to the specified torque in a criss-cross pattern.
  • Verify torque with a calibrated torque wrench.
View full procedure

Transmission Mount Bolt Torque Procedure

This procedure outlines how to correctly torque the transmission mount bolts to ensure secure and vibration-free operation.

  • Clean the bolt and mating surfaces.
  • Torque the bolts to the specified torque.
  • Verify torque with a calibrated torque wrench.
View full procedure

Axle Nut Torque Procedure

This procedure outlines how to correctly torque the axle nuts.

  • Clean the axle threads and nut.
  • Torque the nut to the specified torque.
  • Verify torque with a calibrated torque wrench.
View full procedure
Technical Service Bulletins

Driveshaft Bolt Loosening Issue

2008-03-15

Technical bulletin regarding instances of driveshaft bolts loosening due to improper torque or threadlocker application.

2005-2008

Resolution: Replace bolts and properly torque to spec. Ensure threadlocker is correctly applied as specified in the service manual.

Rear Differential Cover Leakage

2009-07-01

Technical bulletin regarding instances of rear differential cover leaks due to improper torque and sealing.

2005-2010

Resolution: Replace sealing gasket. Ensure bolts are properly torqued in a criss-cross pattern to the correct torque.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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Technical Information
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