Chrysler 200 2015-2017 Exhaust Specifications
Discover detailed exhaust system specifications for the 2015-2017 Chrysler 200, including part numbers, dimensions, and torque values. Ideal for maintenance, repair, and upgrades.
Overview Specifications
This document provides detailed specifications and information about the exhaust system of the 2015-2017 Chrysler 200. It is designed to help users understand the technical aspects, maintenance requirements, and performance characteristics of the exhaust system. Use the search functionality to quickly locate specific details or navigate through the sections for a comprehensive understanding of the exhaust system.
How to Use
Use the search bar to enter keywords related to the exhaust system, such as 'catalytic converter' or 'muffler'. This will filter the content and display relevant sections.
Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections for easy access to detailed information.
Key Specifications
Exhaust Diameter
2.25 inches
Catalytic Converter Type
Three-way catalytic
Muffler Material
Aluminized steel
Noise Level
75-80 dB
Emissions Standard
Tier 3
Available Specifications
Exhaust System Components
This section covers the main components of the exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Learn about the function and specifications of each part to better understand how the system operates.
Exhaust System Components
This section covers the main components of the exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Learn about the function and specifications of each part to better understand how the system operates.
Exhaust Manifold
- Made of cast iron or stainless steel for durability
- Collects exhaust gases from the engine cylinders
- Designed to withstand high temperatures
- Directs gases to the catalytic converter
Catalytic Converter
- Reduces harmful emissions by converting pollutants
- Contains a ceramic or metallic catalyst
- Complies with EPA emissions standards
- Located between the exhaust manifold and muffler
Muffler
- Reduces exhaust noise using sound-dampening materials
- Constructed from aluminized steel for corrosion resistance
- Includes internal baffles to control gas flow
- Positioned near the rear of the vehicle
Exhaust System Performance
This section focuses on the performance characteristics of the exhaust system, including airflow efficiency, noise levels, and emissions control. Understand how the system contributes to the vehicle's overall performance.
Exhaust System Performance
This section focuses on the performance characteristics of the exhaust system, including airflow efficiency, noise levels, and emissions control. Understand how the system contributes to the vehicle's overall performance.
Airflow Efficiency
- Optimized for minimal backpressure
- Enhances engine performance and fuel efficiency
- Uses mandrel-bent tubing for smooth airflow
- Designed to match engine output requirements
Noise Levels
- Maintains noise levels below 80 decibels
- Utilizes advanced muffler technology
- Balances performance and comfort
- Complies with federal noise regulations
Emissions Control
- Meets Tier 3 emissions standards
- Reduces CO, NOx, and hydrocarbon emissions
- Includes oxygen sensors for precise control
- Supports onboard diagnostics (OBD-II)
Maintenance and Troubleshooting
This section provides guidance on maintaining the exhaust system and troubleshooting common issues. Learn how to inspect, clean, and replace components to ensure optimal performance.
Maintenance and Troubleshooting
This section provides guidance on maintaining the exhaust system and troubleshooting common issues. Learn how to inspect, clean, and replace components to ensure optimal performance.
Routine Maintenance
- Inspect for rust and corrosion every 12 months
- Check for leaks at connection points
- Replace gaskets and seals as needed
- Clean the exterior to prevent buildup
Common Issues
- Rust and corrosion in harsh climates
- Cracked or damaged exhaust manifold
- Clogged catalytic converter
- Loose or broken hangers
Replacement Parts
- Use OEM or equivalent parts for compatibility
- Ensure proper fitment for all components
- Follow torque specifications during installation
- Test the system after replacement
Search Specifications
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Component Specifications
Overview
- Type
- Dual Exhaust System
- Configuration
- Rear Exit
- Platform
- Chrysler 200 (2015-2017)
- Material
- Stainless Steel
- Location
- Underbody, Rear Section
Dimensions
- Overall Length
- 72 inches (182.88 cm)
- Pipe Diameter
- 2.25 inches (5.715 cm)
- Muffler Length
- 24 inches (60.96 cm)
- Muffler Width
- 8 inches (20.32 cm)
- Muffler Height
- 6 inches (15.24 cm)
- Tailpipe Diameter
- 3 inches (7.62 cm)
- Tailpipe Length
- 12 inches (30.48 cm)
Materials
- Exhaust Pipes
- 409 Stainless Steel
- Muffler Body
- Aluminized Steel
- Tailpipe
- 304 Stainless Steel
- Gaskets
- Graphite Composite
- Hangers
- Rubber with Steel Core
Features
- Performance
-
- Optimized Flow Design
- Reduced Backpressure
- Enhanced Exhaust Scavenging
- Durability
-
- Corrosion-Resistant Coating
- Heat-Resistant Materials
- Reinforced Hangers
- Noise Reduction
-
- Tuned Muffler Design
- Acoustic Dampening Layers
- Resonator Integration
- Aesthetics
-
- Polished Tailpipe Finish
- Dual Exhaust Tips
- Chrome Accents
- Emissions
-
- Catalytic Converter Integration
- O2 Sensor Compatibility
- EPA Compliance
Safety Features
- Heat Management
-
- Heat Shields
- Thermal Insulation
- Safe Clearance from Fuel Lines
- Structural integrity
-
- Reinforced Welds
- Impact-Resistant Materials
- Secure Mounting Points
- Emissions Control
-
- Catalytic Converter Efficiency
- Leak Detection System
- O2 Sensor Monitoring
Comfort Features
- Noise Level
- 72 dB at 60 mph
- Vibration Reduction
-
- Flexible Joints
- Rubber Isolators
- Balanced Design
- Heat Dissipation
-
- Efficient Heat Transfer
- Cooled Exhaust Tips
- Underbody Airflow
Accessories
- Performance Upgrades
-
- High-Flow Catalytic Converter
- Performance Muffler
- Stainless Steel Headers
- Aesthetic Upgrades
-
- Chrome Exhaust Tips
- Custom Tailpipe Covers
- Carbon Fiber Accents
- Maintenance Tools
-
- Exhaust Hanger Removal Tool
- Gasket Replacement Kit
- Exhaust Sealant
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect for Leaks
- Check Hangers and Mounts
- Clean Exhaust Tips
- Inspect Catalytic Converter
- Test O2 Sensors
- Maintenance Notes
- Regularly check for corrosion and ensure proper alignment to prevent rattling.
Warranty
- Basic Warranty
- Miles: 36,000Years: 3Coverage: Manufacturer Defects
- Corrosion Warranty
- Miles: 100,000Years: 7Coverage: Perforation from Corrosion
- Emissions Warranty
- Miles: 80,000Years: 8Coverage: Catalytic Converter and O2 Sensors
- Extended Warranty
- Miles: 120,000Years: 10Coverage: Optional Extended Coverage
Production Details
- Manufacturer
- Tenneco Automotive
- Manufacturing Process
-
- Laser Cutting
- Robotic Welding
- Press Forming
- Heat Treatment
- Quality Control
- inspection: 100% Leak TestingTolerances: ±0.5 mmCertifications: ISO 9001
- Sustainability Practices
-
- Recycled Materials Usage
- Low-Emission Manufacturing
- Waste Reduction Programs
- Production Metrics
- Annual Output: 500,000 UnitsDefect Rate: 0.1%Lead Time: 4 Weeks
Service Information for Exhaust Service
Maintenance and service requirements specific to the exhaust system
- Inspect Exhaust System for Leaks
- Check Hangers and Mounts for Wear
- Clean Exhaust Tips
- Inspect Catalytic Converter for Damage
- Test O2 Sensor Functionality
Ensure proper alignment to prevent rattling and noise.
- Replace Exhaust Gaskets
- Inspect Heat Shields
- Check for Corrosion
- Test Exhaust Backpressure
- Inspect Flex Joints
Use a torque wrench for gasket replacement to ensure proper sealing.
- Replace Catalytic Converter if Needed
- Inspect and Replace Muffler if Damaged
- Check Exhaust Pipe Integrity
- Perform Emissions Test
- Replace O2 Sensors if Faulty
Major service may require specialized tools and equipment.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Is the exhaust system compatible with both the 2.4L and 3.6L engine models of the 2015-2017 Chrysler 200?
Is the exhaust system compatible with both the 2.4L and 3.6L engine models of the 2015-2017 Chrysler 200?
Yes, the exhaust system is designed to be compatible with both the 2.4L and 3.6L engine models of the 2015-2017 Chrysler 200. It is engineered to meet OEM specifications, ensuring proper fit and performance. However, minor adjustments may be required during installation depending on the specific engine configuration and existing components.
Q2 What are the maintenance requirements for the exhaust system?
What are the maintenance requirements for the exhaust system?
The exhaust system requires routine inspections for leaks, corrosion, or damage every 12,000 miles or annually. Ensure all connections are tight and gaskets are in good condition. Clean the exterior surface to prevent rust buildup. Additionally, check the oxygen sensors and catalytic converter for proper functionality during scheduled maintenance intervals.
Q3 How do I replace the exhaust system on a 2015-2017 Chrysler 200?
How do I replace the exhaust system on a 2015-2017 Chrysler 200?
To replace the exhaust system, first, lift the vehicle securely using a jack stand. Remove the old exhaust by loosening the clamps and hangers, starting from the rear muffler and working forward. Install the new exhaust system by aligning it with the hangers and tightening the clamps. Ensure all connections are secure and check for leaks before lowering the vehicle.
Q4 What should I do if I notice a rattling noise from the exhaust?
What should I do if I notice a rattling noise from the exhaust?
A rattling noise may indicate loose components, damaged hangers, or a failing catalytic converter. Inspect the exhaust system for loose clamps, broken hangers, or internal debris. Tighten or replace any damaged parts. If the noise persists, consult a professional for a thorough inspection and diagnosis.
Q5 How can I optimize the performance of my exhaust system?
How can I optimize the performance of my exhaust system?
To optimize performance, ensure the exhaust system is free of obstructions and leaks. Use high-quality components and upgrade to a performance muffler or catalytic converter if desired. Regularly inspect and maintain the system to prevent corrosion and ensure efficient exhaust flow. Additionally, consider tuning the engine to complement the exhaust upgrades.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Chrysler 200 Exhaust System Service Manual
Coming SoonThis manual provides detailed instructions for servicing and replacing the exhaust system on 2015-2017 Chrysler 200 models.
Technical Service Bulletin for Exhaust System Updates
Coming SoonThis bulletin covers common issues and updates for the exhaust system on 2015-2017 Chrysler 200 models.
Chrysler 200 Exhaust Parts Catalog
Coming SoonA comprehensive catalog of OEM and aftermarket exhaust components for the 2015-2017 Chrysler 200.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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