Chrysler 200 2015-2017 Emissions & Sensors Specifications
Chrysler 200 2015-2017

Chrysler 200 2015-2017 Emissions & Sensors Specifications

Explore detailed specifications for the emissions sensors in the 2015-2017 Chrysler 200. Learn about sensor types, functions, and compatibility for diagnostics, repairs, and maintenance.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the emissions sensors used in the 2015-2017 Chrysler 200. It is designed to assist technicians, engineers, and enthusiasts in understanding the sensor systems, their functionality, and maintenance requirements. Use the search and navigation instructions to quickly locate specific details or browse through the sections for comprehensive insights.

How to Use

Use the search bar to enter keywords related to emissions sensors, such as 'O2 sensor' or 'catalytic converter'. Results will highlight relevant sections and subsections for quick access.

Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points for easy reference.

Key Specifications

O2 Sensor Voltage Range

0.1V to 0.9V

Catalytic Converter Efficiency

>95%

EGR Valve Response Time

<200ms

Sensor Operating Temperature

-40°C to 900°C

Sensor Lifespan

100,000 miles

Available Specifications

Oxygen Sensors

This section covers the oxygen (O2) sensors used in the 2015-2017 Chrysler 200. These sensors monitor the oxygen levels in the exhaust gases, providing critical data to the engine control unit (ECU) for optimal fuel-air mixture and emissions control.

Sensor Types and Locations
  • Upstream O2 sensor located before the catalytic converter
  • Downstream O2 sensor located after the catalytic converter
  • Wideband sensors for precise air-fuel ratio measurement
  • Heated sensors for faster warm-up and accurate readings
Technical Specifications
  • Operating voltage: 12V DC
  • Temperature range: -40°C to 900°C
  • Response time: <100ms
  • Durability: 100,000 miles or more

Catalytic Converter Sensors

This section focuses on the sensors associated with the catalytic converter, which play a crucial role in reducing harmful emissions by monitoring and optimizing the converter's efficiency.

Catalyst Efficiency Monitoring
  • Uses downstream O2 sensor to measure converter efficiency
  • Detects degradation or failure of the catalytic converter
  • Triggers check engine light if efficiency drops below threshold
  • Supports OBD-II compliance for emissions testing
Temperature Sensors
  • Monitors catalytic converter temperature to prevent overheating
  • Integrated with ECU for real-time adjustments
  • Temperature range: up to 1000°C
  • High-temperature alarms for safety

Exhaust Gas Recirculation (EGR) Sensors

This section details the sensors used in the EGR system, which reduces nitrogen oxide (NOx) emissions by recirculating a portion of exhaust gases back into the engine cylinders.

EGR Valve Position Sensors
  • Monitors EGR valve position for precise control
  • Ensures proper recirculation of exhaust gases
  • Prevents engine knocking and improves fuel efficiency
  • Durable design for long-term reliability
Flow Rate Sensors
  • Measures the flow rate of recirculated exhaust gases
  • Supports optimal combustion and emissions reduction
  • Integrated with ECU for dynamic adjustments
  • High accuracy and low maintenance

Component Specifications

Overview

Type
Oxygen (O2) and Nitrogen Oxide (NOx) Sensors
Configuration
Dual-sensor system (upstream and downstream)
Platform
Integrated with Engine Control Unit (ECU)
Material
High-temperature ceramic and stainless steel
Location
Exhaust manifold and catalytic converter

Dimensions

Sensor Length
3.15 inches (80 mm)
Sensor Diameter
0.98 inches (25 mm)
Thread Size
M18 x 1.5
Cable Length
24 inches (610 mm)
Operating Temperature Range
-40°F to 1562°F (-40°C to 850°C)
Weight
0.33 lbs (150 grams)
Voltage Range
0.1V to 1.0V

Materials

Sensor Body
Stainless steel 304
Sensing Element
Zirconium dioxide ceramic
Heater Element
Platinum-coated ceramic
Cable insulation
High-temperature silicone
Connector
Thermoplastic with brass pins

Features

Performance
  • Real-time exhaust gas analysis
  • Wideband oxygen sensing
  • Fast response time (less than 100ms)
  • Self-diagnostic capability
Durability
  • Corrosion-resistant housing
  • Thermal shock resistance
  • Vibration-resistant design
  • Sealed against moisture ingress
integration
  • CAN bus communication
  • ECU signal processing
  • Onboard heater control
  • Fault code generation
Environmental
  • Low power consumption
  • Recyclable materials
  • Reduced emissions compliance
  • LEV-II and Euro 5 standards

Safety Features

Electrical
  • Short-circuit protection
  • Overvoltage protection
Thermal
  • Overheat shutdown
  • Thermal overload protection
Mechanical
  • Anti-vibration mounting
  • Impact-resistant housing

Comfort Features

installation
  • Standardized thread size
  • Pre-installed gasket
  • Tool-free connector
Maintenance
  • Self-cleaning function
  • Easy access location
  • Diagnostic port compatibility

Accessories

installation
  • Oxygen sensor socket
  • Anti-seize compound
  • Wire harness extension
Diagnostics
  • OBD-II scanner
  • Multimeter adapter
  • Signal simulator
Replacement
  • Replacement gasket
  • Heat shield
  • Cable ties

Maintenance

Service interval
Every 60,000 miles or 5 years
Service Items
  • Sensor signal verification
  • Heater circuit check
  • Connector inspection
  • Mounting integrity check
  • Exhaust leak detection
Maintenance Notes
Use only manufacturer-approved anti-seize compound during installation

Warranty

Parts
Miles: 100,000
Years: 8
Coverage: Manufacturing defects
Labor
Miles: 50,000
Years: 3
Coverage: Installation errors
Emissions
Miles: 150,000
Years: 10
Coverage: Performance degradation
Warranty Terms
Void if non-OEM parts used or improper installation

Production Details

Manufacturer
NGK/NTK
Manufacturing Process
  • Precision ceramic molding
  • Laser welding
  • Automated assembly
  • 100% functional testing
Quality Control
Testing: Thermal cycling, Vibration resistance, Signal accuracy
Certifications: ISO 9001, ISO 14001, TS 16949
Sustainability Practices
  • Lead-free manufacturing
  • Recycling program for old sensors
  • Energy-efficient production
Production Metrics
Units Per Hour: 1200
Defect Rate: 0.001%
Energy Consumption: 1.2 kWh/unit

Service Information for emissions_sensors Service

Maintenance and service requirements specific to emissions sensors

30,000
24
  • Visual inspection of sensor and wiring
  • Check for exhaust leaks
  • Verify sensor signal output
  • Inspect connector for corrosion

Use only manufacturer-approved diagnostic tools

60,000
48
  • Perform full sensor diagnostic
  • Check heater circuit resistance
  • Verify response time
  • Inspect mounting integrity
  • Clean sensor threads if accessible

Replacement may be required if performance is degraded

100,000
84
  • Replace oxygen sensors
  • Inspect and replace gaskets
  • Perform exhaust system pressure test
  • Verify ECU communication
  • Check for updated sensor firmware

Use proper torque specifications during replacement

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are the emissions sensors compatible with all 2015-2017 Chrysler 200 models?

The emissions sensors for the 2015-2017 Chrysler 200 are designed to be compatible with all trim levels and engine configurations, including the 2.4L Tigershark and 3.6L Pentastar engines. However, it is recommended to verify the specific part number with your vehicle's VIN to ensure compatibility, as minor variations may exist between model years or regions.

Q2

What maintenance is required for emissions sensors in the Chrysler 200?

Emissions sensors in the 2015-2017 Chrysler 200 require minimal maintenance. Regularly inspect the sensors for damage or contamination, especially during oil changes or exhaust system checks. Ensure the engine is running efficiently, as poor combustion can lead to sensor fouling. Replace sensors as recommended by the manufacturer or if diagnostic trouble codes indicate a malfunction.

Q3

How do I replace the emissions sensors on a 2015-2017 Chrysler 200?

To replace emissions sensors, first, locate the faulty sensor (upstream or downstream). Disconnect the negative battery terminal for safety. Use an O2 sensor socket to remove the old sensor. Apply anti-seize compound to the threads of the new sensor, install it, and reconnect the electrical connector. Reconnect the battery and clear any diagnostic trouble codes using an OBD-II scanner.

Q4

What should I do if the emissions sensor triggers a check engine light?

If the check engine light is triggered, use an OBD-II scanner to retrieve the diagnostic trouble code (DTC). Common codes for emissions sensors include P0135 (O2 sensor heater circuit) or P0420 (catalyst efficiency). Inspect the sensor wiring for damage, check for exhaust leaks, and test the sensor's functionality. Replace the sensor if it fails testing or if the issue persists after troubleshooting.

Q5

How can I optimize the performance of my Chrysler 200's emissions sensors?

To optimize emissions sensor performance, ensure your engine is properly tuned and running on high-quality fuel. Regularly replace air filters and spark plugs to maintain efficient combustion. Avoid using fuel additives that may contaminate the sensors. Periodically inspect the exhaust system for leaks, as they can affect sensor readings and overall emissions performance.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2015-2017 Chrysler 200 Service Manual

Coming Soon

Comprehensive guide covering diagnostics, maintenance, and repair procedures for the 2015-2017 Chrysler 200, including emissions system details.

Technical Service Bulletin: Emissions Sensor Updates

Coming Soon

TSB outlining updates and fixes for emissions sensor-related issues in the 2015-2017 Chrysler 200, including software updates and part replacements.

Chrysler 200 Parts and Accessories Catalog

Coming Soon

Catalog listing OEM and aftermarket parts for the 2015-2017 Chrysler 200, including emissions sensors and related components.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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