Chrysler 200 2015-2017 Brake System Bolt Torque Specifications
Comprehensive guide to brake bolt torque specifications for the 2015-2017 Chrysler 200, including front and rear brake components.
Important Information
Safety guidelines and reference information for proper torque application
Safety First
- Always verify torque specifications with your vehicle's factory service manual
- Use properly calibrated torque wrenches
- Replace all torque-to-yield (TTY) bolts - they are single-use only
- When in doubt, consult a professional mechanic
Quick Reference Guide
Quick Reference Guide
Common Torque Patterns
Star Pattern
Used for wheels and other circular bolt patterns
Cross Pattern
Used for gaskets and cover plates
Sequential Pattern
Used for head bolts and other critical components
Common Mistakes to Avoid
Common Mistakes to Avoid
Over-tightening
Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.
Always use a calibrated torque wrench and follow specifications exactly.
Incorrect Torque Sequence
Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.
Follow the manufacturer's specified torque sequence pattern.
Dirty Threads
Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.
Clean and inspect all threads before assembly. Use new thread locker if specified.
Reusing TTY Bolts
Torque-to-yield bolts are designed to stretch and must not be reused.
Always replace TTY bolts with new ones. They are single-use only.
Dry vs. Lubricated
Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.
Check if specs are for dry or lubricated threads. Use specified lubricant when required.
Recommended Tools
Recommended Tools
Torque Wrench (1/4" Drive)
Torque Wrench (3/8" Drive)
Torque Wrench (1/2" Drive)
Angle Gauge
Torque Wrench Care
- Calibrate annually or after 5,000 clicks
- Store at lowest setting
- Keep clean and lubricated
Search Specifications
Search by component name, bolt size, or description
Torque Calculator
Convert between different torque units
Brake Calipers
This section covers torque specifications for the main brake caliper components, including mounting bolts and guide pins.
1 Caliper Mounting Bolts
M12 x 1.75
Caliper Mounting Bolts
M12 x 1.75Torque Value
Important Notes
2 Caliper Guide Pin Bolts
M8 x 1.25
Caliper Guide Pin Bolts
M8 x 1.25Torque Value
Important Notes
Caliper Brackets
This section details the torque specifications for the brake caliper mounting bracket, which is a critical link to the vehicle's suspension.
1 Mounting Bracket Bolts
M14 x 1.5
Mounting Bracket Bolts
M14 x 1.5Torque Value
Important Notes
Brake Rotors Drums
This section includes specifications for retaining components on the brake rotors or drums.
1 Rotor/Drum Retaining Bolt
M8 x 1.25
Rotor/Drum Retaining Bolt
M8 x 1.25Torque Value
Important Notes
Brake Hydraulics
This section covers critical torque values for the hydraulic components of the brake system, including hoses and bleeders.
1 Brake Hose Banjo Bolt
M10 x 1.0
Brake Hose Banjo Bolt
M10 x 1.0Torque Value
Important Notes
2 Brake Bleeder Screw
M7 x 1.0
Brake Bleeder Screw
M7 x 1.0Torque Value
Important Notes
3 Brake Line Flare Nut
3/8-24
Brake Line Flare Nut
3/8-24Torque Value
Important Notes
Master Cylinder Booster
This section covers the mounting hardware for the brake master cylinder and booster assembly.
1 Master Cylinder Mounting Bolts
M8 x 1.25
Master Cylinder Mounting Bolts
M8 x 1.25Torque Value
Important Notes
2 Brake Booster Mounting Nuts
M8 x 1.25
Brake Booster Mounting Nuts
M8 x 1.25Torque Value
Important Notes
Troubleshooting Guide
Common issues, diagnostic steps, and prevention guidelines
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Loose Components
Symptoms:
- Rattling or vibration noises
- Visible movement in components
- Uneven panel gaps
Solutions:
- Clean threads and mounting surfaces
- Replace damaged fasteners
- Apply proper torque in sequence
- Use thread locker if specified
Stripped Fasteners
Symptoms:
- Unable to achieve proper torque
- Fastener spins freely
- Visible thread damage
Solutions:
- Use thread repair kit if appropriate
- Install thread insert (HeliCoil)
- Replace component if threaded hole is damaged
- Upgrade to higher grade fastener if recommended
Overtightened Components
Symptoms:
- Cracked or deformed parts
- Broken fasteners
- Compressed gaskets or seals
Solutions:
- Replace damaged components
- Use new fasteners
- Follow proper torque sequence
- Verify correct torque specifications
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Visual Inspection
Inspect the affected area for any visible signs of damage or wear
- Check for cracks or deformation
- Look for signs of excessive wear
- Verify proper fastener installation
Torque Verification
Verify the torque applied to the fasteners
- Check the torque wrench calibration
- Verify the torque specification
- Compare the applied torque to the specification
Thread Assessment
Assess the condition of the threads
- Check for signs of thread damage
- Verify the thread type and size
- Check for proper thread engagement
Prevention Guidelines
Best practices, maintenance tips, tool care
Prevention Guidelines
Best practices, maintenance tips, tool care
Best Practices
- Always follow the recommended torque specification
- Use the correct type and size of fasteners
- Verify the torque wrench calibration regularly
Maintenance Tips
- Regularly inspect the affected area for signs of wear or damage
- Replace damaged or worn-out components promptly
- Keep the work area clean and organized
Tool Care
- Regularly clean and maintain the torque wrench
- Store the torque wrench in a dry and secure location
- Verify the torque wrench calibration before each use
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Why is using the correct torque specifications important for brake components?
Why is using the correct torque specifications important for brake components?
Using the correct torque specifications is crucial for brake safety and performance. Over-tightening bolts can cause them to stretch, weaken, or even break, potentially leading to brake failure. Under-tightening can cause components to loosen during operation, also resulting in a loss of braking ability. Correct torque ensures proper clamping force for optimal braking performance and longevity.
Q2 What happens if I over-torque a brake caliper bolt?
What happens if I over-torque a brake caliper bolt?
Over-torquing a brake caliper bolt can cause several issues. It can damage the bolt itself, potentially leading to it breaking or stretching beyond its designed tolerance, which would prevent it from properly clamping the caliper. It can also damage the threads in the caliper bracket or the caliper itself, requiring replacement of these parts and compromising braking safety. In extreme cases it could even cause a leak in the braking system.
Q3 Can I use a regular wrench instead of a torque wrench for tightening brake bolts?
Can I use a regular wrench instead of a torque wrench for tightening brake bolts?
No, it is strongly recommended to always use a torque wrench when tightening brake components. A regular wrench does not provide accurate torque control, making it easy to over- or under-tighten bolts. A torque wrench is an essential tool for ensuring proper clamping force and safe brake operation. It provides the ability to tighten bolts to the exact specified amount, ensuring a properly working and safe braking system. Using a torque wrench is also a good way to catch any potential damage to components such as damaged threads, as they would typically give resistance at a lower torque level if damaged.
Q4 How often should I check the torque of my brake components?
How often should I check the torque of my brake components?
It's a good practice to check the torque of brake components after any service that involves removing them, like replacing brake pads or rotors. For routine maintenance, a check every 12,000 miles or annually is advisable, especially if you frequently drive in challenging conditions (such as mountainous regions where brakes are used more often), or if you've noticed any unusual noises or vibrations when braking.
Q5 What is the torque specification for the front brake caliper guide pin bolts on a 2015-2017 Chrysler 200?
What is the torque specification for the front brake caliper guide pin bolts on a 2015-2017 Chrysler 200?
The correct torque specification for the front brake caliper guide pin bolts on a 2015-2017 Chrysler 200 is typically between 26 and 30 ft-lbs (35-41 Nm). However, always refer to the specific service manual for your exact year and trim to confirm this as there may be small differences. Additionally, lubricate the guide pins with a brake-specific lubricant before reassembly.
Environmental Considerations
Temperature, humidity, and seasonal effects on torque specifications
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature can significantly impact torque values and fastener behavior
Cold Weather
Effects:
- Increased material brittleness
- Higher torque required due to thread contraction
- Reduced thread lubricant effectiveness
Recommendations:
- Allow components to warm to room temperature when possible
- Consider using winter-grade thread lubricants
- Check torque values more frequently during winter months
Hot Weather
Effects:
- Thermal expansion of components
- Decreased friction in threads
- Accelerated lubricant breakdown
Recommendations:
- Check torque when components are at normal operating temperature
- Use temperature-resistant thread lockers
- Consider re-torquing after heat cycles
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Moisture and corrosion can affect fastener integrity and torque values
High Humidity
Effects:
- Accelerated corrosion formation
- Reduced friction coefficient
- Potential thread seizing
Prevention:
- Use corrosion-resistant fasteners
- Apply appropriate anti-seize compounds
- Maintain proper protective coatings
Salt Exposure
Effects:
- Rapid corrosion development
- Thread damage
- Seized fasteners
Prevention:
- Regular underbody washing
- Use of sacrificial anodes where appropriate
- Application of protective coatings
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Spring
- Inspect for winter damage
- Clean and protect exposed fasteners
- Check torque on critical components
Summer
- Monitor heat-affected components
- Check expansion-related loosening
- Inspect cooling system mounts
Fall
- Prepare for winter conditions
- Apply corrosion protection
- Verify all fasteners are properly torqued
Winter
- More frequent inspection of critical fasteners
- Check for salt damage
- Monitor suspension component torque
Related Resources
Tools, service procedures, and technical bulletins
Recommended Tools
Torque Wrench
A calibrated tool for applying precise torque to fasteners.
- Adjustable torque settings
- Click or digital display indicating torque reached
Socket Set
A set of various sized sockets to fit different bolt heads.
- Metric sizes
- Variety of depths
Brake Caliper Tool Set
Specialized tools for compressing brake caliper pistons.
- Multiple adapters
- Right and left handed versions
Service Procedures
Front Brake Caliper Bracket Bolt Torque Specification
Procedure to tighten the front brake caliper bracket bolts to the correct torque.
- Locate the front brake caliper bracket bolts.
- Set torque wrench to the specified torque setting.
- Tighten the bolts in a star pattern to the specified torque.
- Verify torque settings with a second pass
Front Brake Caliper Guide Pin Bolt Torque Specification
Procedure to tighten the front brake caliper guide pin bolts to the correct torque.
- Locate the front brake caliper guide pin bolts.
- Set torque wrench to the specified torque setting.
- Tighten the bolts to the specified torque.
- Verify torque settings with a second pass
Rear Brake Caliper Bracket Bolt Torque Specification
Procedure to tighten the rear brake caliper bracket bolts to the correct torque.
- Locate the rear brake caliper bracket bolts.
- Set torque wrench to the specified torque setting.
- Tighten the bolts in a star pattern to the specified torque.
- Verify torque settings with a second pass
Rear Brake Caliper Guide Pin Bolt Torque Specification
Procedure to tighten the rear brake caliper guide pin bolts to the correct torque.
- Locate the rear brake caliper guide pin bolts.
- Set torque wrench to the specified torque setting.
- Tighten the bolts to the specified torque.
- Verify torque settings with a second pass
Technical Service Bulletins
Possible Brake Noise After Replacement
2016-03-15Some vehicles may experience unusual brake noise after brake component replacement.
Resolution: Ensure all hardware is torqued to the factory specification and ensure the anti-rattle clips are correctly installed and in good working order. If noise persists consult other service literature.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.