Chrysler 200 2015-2017 40TES Transmission Transmission Torque Specifications & Bolt Torque Values
Chrysler 200 2015-2017

Chrysler 200 2015-2017 40TES Transmission Torque Specifications

Detailed torque specifications for all bolts on the 40TES transmission used in the 2015-2017 Chrysler 200. Includes case, pan, and valve body bolt torques.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide
ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

Transmission Mounting

These bolts secure the transmission assembly to the vehicle's engine block or subframe/chassis. Correct torque is critical for proper alignment and to prevent vibration and potential damage to both the transmission and the vehicle structure.

1

Transmission Mounting Bolts

M12 x 1.75
Torque Value
45 ft-lbs (61 N·m)
Important Notes
Tighten bolts in a cross pattern to ensure even clamping force. Double-check the torque after initial tightening.

Transmission Oil Pan

These bolts secure the transmission oil pan to the transmission case. Proper torque is important to ensure a leak-free seal and prevent oil loss, which could cause severe transmission damage.

1

Transmission Oil Pan Bolts

M6 x 1.0
Torque Value
8.75 ft-lbs (11.9 N·m)
Important Notes
Tighten bolts in a cross pattern to ensure even gasket compression. Do not overtighten as this can damage the pan or gasket. Use new gasket during reassembly.

Fluid Plugs

These plugs seal the transmission's drain and fill ports. Proper torque is essential to prevent leaks and ensure the plugs are seated securely without damaging the threads.

1

Transmission Drain/Fill Plugs

M18 x 1.5
Torque Value
20 ft-lbs (27 N·m)
Important Notes
Use a new sealing washer on drain plug. Do not overtighten.

Drive Axle

These bolts connect the drive axle/half shaft to the output flange of the transmission. Correct torque is critical for safe power transfer and prevents issues with the axle connection to the transmission output.

1

Drive Axle/Half Shaft Bolts

M10 x 1.25
Torque Value
55 ft-lbs (75 N·m)
Important Notes
Tighten bolts in a cross pattern to ensure even clamping force.

Cooler Line Fittings

These fittings connect the transmission to the external cooler. Proper torque is critical to prevent leaks and ensure proper cooling circuit operation. These fittings can be hard line or rubber hose, and use a variety of fastener types.

1

Threaded Cooler Line Fittings (Aluminum)

M14 x 1.5
Torque Value
19 ft-lbs (26 N·m)
Important Notes
Use a back-up wrench when tightening. Do not over tighten. This is an estimated value; refer to specific fitting instructions when available.
2

Threaded Cooler Line Fittings (Steel)

M14 x 1.5
Torque Value
22.5 ft-lbs (30.5 N·m)
Important Notes
Use a back-up wrench when tightening. Do not over tighten. This is an estimated value; refer to specific fitting instructions when available.

Tcm Mounting

The TCM controls the transmission's operation, and its correct mounting ensures proper function and protection from vibration.

1

TCM Mounting Bolts

M6 x 1.0
Torque Value
6.6 ft-lbs (9 N·m)
Important Notes
Do not over tighten. This is an estimated value; refer to the vehicle's service manual for exact specifications.

Solenoid Pack Valve Body

These bolts secure the internal solenoid pack/valve body to the transmission case. Correct torque is critical for proper function and preventing internal leakage within the transmission.

1

Solenoid Pack/Valve Body Bolts

M6 x 1.0
Torque Value
7.4 ft-lbs (10 N·m)
Important Notes
Tighten in a cross pattern to ensure even clamping force. This is an estimated value; refer to the vehicle's service manual for exact specifications.

Range Sensor

The Range Sensor/Position Switch is mounted to the transmission case and sends the position of the shifter to the TCM. Proper torque is important to ensure the sensor does not shift from its proper operating position.

1

Range Sensor/Position Switch Bolts

M6 x 1.0
Torque Value
6.6 ft-lbs (9 N·m)
Important Notes
Do not over tighten. This is an estimated value; refer to the vehicle's service manual for exact specifications.

Fluid Pan Filter

These bolts hold the transmission filter to the valve body and are crucial for the filtration of transmission fluid.

1

Transmission Fluid Pan Filter Bolts

M6 x 1.0
Torque Value
7.4 ft-lbs (10 N·m)
Important Notes
Do not over tighten. This is an estimated value; refer to the vehicle's service manual for exact specifications.

Speed Sensors

These sensors mount directly to the transmission case and their function is critical to proper transmission operations. Loose or improperly torqued sensors may not read data correctly and result in inaccurate transmission shifting.

1

Input/Output Speed Sensor Bolts

M6 x 1.0
Torque Value
7.4 ft-lbs (10 N·m)
Important Notes
Do not over tighten. This is an estimated value; refer to the vehicle's service manual for exact specifications.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What happens if I overtighten the transmission bolts?

Overtightening 40TES transmission bolts can cause damage to the transmission case, potentially stripping the threads or leading to cracks. This can result in fluid leaks, component failure, and costly repairs. Always use a calibrated torque wrench and adhere to the specified torque values. For instance, exceeding the torque on the pan bolts can deform the pan and cause leaks.

Q2

Can I reuse the transmission bolts?

While some bolts might be reusable in certain applications, it's generally recommended to replace torque-to-yield bolts and bolts showing signs of wear or corrosion, especially for critical areas like the valve body or transmission mount. Reusing fatigued bolts can lead to insufficient clamping force and component loosening over time. Always check the service manual for specific recommendations on bolt replacement.

Q3

What type of threadlocker should I use on the transmission bolts?

Generally, for the 40TES transmission bolts, a medium-strength (blue) threadlocker is recommended where indicated in the service manual. This helps prevent bolts from loosening due to vibration, ensuring proper fastening and integrity of the transmission assembly. Avoid using permanent (red) threadlocker unless specifically instructed, as removing bolts with this type can be difficult and damage threads. For example, pan bolts might require blue threadlocker.

Q4

Where can I find the correct torque specifications for the 40TES transmission?

The correct torque specifications for your 2015-2017 Chrysler 200's 40TES transmission can be found in the official Chrysler service manual for your specific model year. Online resources such as AllData or Mitchell OnDemand may also provide this information, but always verify against official sources. Additionally, some online forums dedicated to Chrysler vehicles may offer compiled specifications, but exercise caution and verify accuracy.

Q5

Do torque specifications change if I replace a component like the transmission pan or valve body?

Yes, torque specifications can change based on the specific component being installed. For instance, the torque specification for the pan bolts may differ from the valve body bolts. Always refer to the manufacturer's service manual for the correct torque values associated with each specific component and fastener. Using the wrong torque can lead to damage and malfunction.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Torque Wrench

A calibrated torque wrench is essential for ensuring proper bolt tightening and preventing damage to the transmission housing or components.

  • Accurate torque measurement
  • Ability to select torque values in ft-lbs or Nm
Learn more

Socket Set

A comprehensive set of metric sockets is required for accessing and tightening the transmission bolts.

  • Various socket sizes
  • Deep sockets for extended reach
Learn more

Extension Bars

Extension bars provide access to bolts that are difficult to reach directly.

  • Various lengths
  • Provides accessibility
Learn more

Universal Joint

A universal joint allows for angled access to bolts that are difficult to reach directly.

  • Provides angled access
  • Allows use of extensions
Learn more
Service Procedures

40TES Transmission Bolt Torque Specification

This procedure outlines the correct torque specifications for the 40TES transmission bolts on 2015-2017 Chrysler 200 vehicles.

  • Consult the vehicle's service manual for the specific bolt locations and torque specifications.
  • Use a calibrated torque wrench to tighten the bolts to the manufacturer's specified torque value.
  • If applicable, follow any specific torque sequence or pattern as outlined in the service manual.
  • Double-check all bolts to ensure they are tightened to the correct torque specifications.
View full procedure
Technical Service Bulletins

Potential Transmission Bolt Loosening Issue

2016-05-15

This bulletin addresses a potential issue of transmission bolts loosening over time on 2015-2016 model year Chrysler 200 vehicles with the 40TES transmission. This can cause fluid leaks and/or transmission damage.

2015-2016 Chrysler 200 with 40TES Transmission

Resolution: Inspect transmission bolts for proper torque. Retorque to the manufacturer's specifications using a calibrated torque wrench. If bolts appear damaged, replace.

About the Author

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Alan Montanye - Automotive Technical Specialist
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Alan Montanye

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