Chrysler 200 2011-2014 Exhaust Specifications
Chrysler 200 2011-2014

Chrysler 200 2011-2014 Exhaust Specifications

Explore the exhaust system specifications for the 2011-2014 Chrysler 200, including pipe diameters, muffler types, catalytic converters, and emission compliance. Ideal for repairs, upgrades, and maintenance.

Updated

Exhaust System Overview Specifications

This document provides detailed technical specifications and information about the exhaust system for the 2011-2014 Chrysler 200. It covers key components, performance characteristics, and maintenance guidelines. Use this resource to understand the exhaust system's design, functionality, and troubleshooting tips. Whether you're a mechanic, enthusiast, or owner, this guide will help you navigate the exhaust system's complexities with ease.

How to Use

Use the search function to quickly locate specific terms or components within the document. Enter keywords like 'muffler' or 'catalytic converter' to find relevant sections instantly.

Navigate through the document using the section titles and subsections. Each major section is divided into detailed subsections, making it easy to find the information you need.

Key Specifications

Exhaust Diameter

2.25 inches

Catalytic Converter Life

100,000 miles

Muffler Weight

15 lbs

Maximum Temperature

1,200°F

Emission Standard

Tier 2 Bin 5

Available Specifications

Exhaust System Components

This section details the primary components of the Chrysler 200's exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Understanding these parts is essential for maintenance and troubleshooting.

Exhaust Manifold
  • Made of cast iron for durability
  • Directs exhaust gases from the engine to the exhaust pipe
  • Designed to withstand high temperatures
  • Includes gaskets to prevent leaks
Catalytic Converter
  • Reduces harmful emissions
  • Contains a honeycomb structure coated with precious metals
  • Converts carbon monoxide into carbon dioxide
  • Complies with EPA regulations
Muffler
  • Reduces exhaust noise
  • Constructed from aluminized steel for corrosion resistance
  • Features internal baffles to dampen sound
  • Includes heat shields for safety

Performance Specifications

This section outlines the performance characteristics of the exhaust system, including flow rates, backpressure, and emission levels. These specifications are crucial for understanding the system's efficiency and environmental impact.

Flow Rate
  • Maximum flow rate of 250 CFM
  • Optimized for 2.4L and 3.6L engines
  • Ensures efficient gas expulsion
  • Minimizes engine strain
Backpressure
  • Designed to maintain optimal backpressure
  • Enhances engine performance
  • Prevents power loss
  • Balances with emission control
Emission Levels
  • Meets Tier 2 Bin 5 emission standards
  • Reduces NOx emissions by 90%
  • Complies with federal and state regulations
  • Includes OBD-II monitoring

Maintenance and Troubleshooting

This section provides guidelines for maintaining the exhaust system and troubleshooting common issues. Proper maintenance ensures longevity and optimal performance.

Routine Maintenance
  • Inspect exhaust system every 15,000 miles
  • Check for rust and corrosion
  • Replace gaskets as needed
  • Ensure all clamps and hangers are secure
Common Issues
  • Check for exhaust leaks
  • Inspect catalytic converter for blockages
  • Listen for unusual noises
  • Monitor for increased emissions
Troubleshooting Tips
  • Use a smoke test to locate leaks
  • Check OBD-II codes for emission issues
  • Inspect muffler for holes or damage
  • Ensure proper alignment of exhaust components

Component Specifications

Overview

Type
Dual exhaust system
Configuration
Rear-mounted
Platform
Chrysler 200 (2011-2014)
Material
Stainless steel
Location
Underbody

Dimensions

Overall Length
72 inches (182.88 cm)
Pipe Diameter
2.25 inches (5.715 cm)
Muffler Length
24 inches (60.96 cm)
Muffler Width
8 inches (20.32 cm)
Muffler Height
6 inches (15.24 cm)
Tailpipe Diameter
3 inches (7.62 cm)
Tailpipe Length
12 inches (30.48 cm)

Materials

Exhaust Pipes
Stainless steel
Muffler
Aluminized steel
Catalytic Converter
Ceramic substrate with stainless steel casing
Tailpipe
Polished stainless steel

Features

Performance
  • Reduced backpressure
  • Enhanced exhaust flow
  • Improved horsepower
Durability
  • Corrosion-resistant materials
  • Heat-resistant coatings
  • Rust-proof construction
Noise Reduction
  • Tuned muffler design
  • Sound-dampening materials
  • Quiet operation
Aesthetics
  • Polished tailpipe finish
  • Dual exhaust tips
  • Sleek underbody design
Emissions
  • EPA-compliant catalytic converter
  • Low emissions output
  • Eco-friendly design

Safety Features

Heat Protection
  • Heat shields on critical components
  • Thermal insulation
Structural integrity
  • Reinforced mounting brackets
  • Vibration-resistant design
Emissions Control
  • Oxygen sensor integration
  • Catalytic converter efficiency

Comfort Features

Noise Level
Quiet cabin experience
Vibration Control
Minimized exhaust vibrations
Heat Management
Reduced underbody heat transfer
Aesthetic Appeal
Enhanced vehicle appearance

Accessories

Performance Upgrades
  • High-flow catalytic converter
  • Performance muffler
  • Aftermarket exhaust tips
Maintenance Tools
  • Exhaust hanger removal tool
  • Oxygen sensor socket
  • Exhaust sealant
Protective Gear
  • Heat-resistant gloves
  • Exhaust wrap
  • Underbody coating

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect for leaks
  • Check mounting brackets
  • Clean exhaust tips
  • Inspect catalytic converter
  • Replace oxygen sensors if needed
Maintenance Notes
Regular inspection recommended for optimal performance and emissions compliance.

Warranty

Standard Warranty
Miles: 36,000
Years: 3
Coverage: Defects in materials and workmanship
Emissions Warranty
Miles: 80,000
Years: 8
Coverage: Catalytic converter and oxygen sensors
Corrosion Warranty
Miles: 100,000
Years: 5
Coverage: Perforation due to rust
Extended Warranty
Miles: 120,000
Years: 10
Coverage: Optional extended coverage for exhaust components

Production Details

Manufacturer
Chrysler Group LLC
Manufacturing Process
  • Laser-cut components
  • Robotic welding
  • Precision assembly
Quality Control
inspection: 100% component testing
Durability Testing: Simulated road conditions
Emissions Testing: EPA compliance verification
Sustainability Practices
  • Recycled materials usage
  • Eco-friendly coatings
  • Energy-efficient manufacturing
Production Metrics
Annual Output: 500,000 units
Defect Rate: Less than 0.1%
Lead Time: 2 weeks

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect exhaust system for leaks
  • Check mounting brackets for wear
  • Clean and polish tailpipe
  • Inspect catalytic converter for damage
  • Test oxygen sensor functionality

Ensure all connections are secure and free of corrosion.

60,000
48
  • Replace oxygen sensors if necessary
  • Inspect and tighten all exhaust clamps
  • Check for rust or corrosion
  • Test exhaust backpressure
  • Inspect heat shields for integrity

Use heat-resistant tools and gloves during inspection.

100,000
84
  • Replace catalytic converter if needed
  • Inspect and replace muffler if damaged
  • Check exhaust hangers and brackets
  • Perform emissions system test
  • Inspect and clean exhaust tips

Major service may require professional tools and equipment.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is this exhaust system compatible with all 2011-2014 Chrysler 200 models?

This exhaust system is designed to be compatible with all 2011-2014 Chrysler 200 models, including both 4-cylinder and V6 engine configurations. It meets OEM specifications and ensures proper fitment. However, slight modifications may be required for certain trims or aftermarket modifications. Always verify compatibility with your specific vehicle configuration before purchase.

Q2

What maintenance is required for the exhaust system?

Regular maintenance for the exhaust system includes inspecting for rust, cracks, or leaks every 12 months or 12,000 miles. Ensure all connections and hangers are secure. Clean the exterior with a mild detergent to prevent corrosion. Avoid harsh chemicals. Replace worn-out gaskets or clamps promptly to maintain optimal performance and prevent exhaust leaks.

Q3

How do I install or replace the exhaust system on a 2011-2014 Chrysler 200?

To install or replace the exhaust system, first, lift the vehicle securely using a jack and stands. Remove the old exhaust by loosening clamps and hangers. Align the new exhaust system, ensuring proper fitment. Secure with new clamps and hangers, and tighten all connections. Check for leaks by running the engine and inspecting joints. Always follow the manufacturer’s instructions for best results.

Q4

What should I do if my exhaust system is making unusual noises?

Unusual noises from the exhaust system, such as rattling or hissing, often indicate loose components, leaks, or damaged parts. Inspect the system for loose clamps, broken hangers, or holes in the pipes. Tighten or replace components as needed. If the issue persists, consult a professional mechanic to diagnose and resolve the problem.

Q5

How can I optimize the performance of my exhaust system?

To optimize performance, ensure the exhaust system is free of obstructions and leaks. Use high-quality components and maintain proper alignment. Consider upgrading to a performance exhaust system for improved airflow and horsepower. Regularly inspect and clean the system to prevent corrosion and maintain efficiency. Avoid excessive idling to reduce carbon buildup.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2011-2014 Chrysler 200 Exhaust System Service Manual

Coming Soon

This manual provides detailed instructions for servicing and replacing the exhaust system, including diagrams and torque specifications.

Technical Service Bulletin: Exhaust System Updates

Coming Soon

This bulletin outlines common issues and updates for the 2011-2014 Chrysler 200 exhaust system, including recommended fixes and part numbers.

Chrysler 200 Exhaust Parts and Accessories Guide

Coming Soon

A comprehensive guide listing OEM and aftermarket exhaust parts, including compatibility information and installation tips.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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