Chrysler 200 2011-2014 Emissions & Sensors Specifications
Chrysler 200 2011-2014

Chrysler 200 2011-2014 Emissions & Sensors Specifications

Explore detailed specifications for the emissions sensors in the 2011-2014 Chrysler 200. Learn about sensor types, locations, functions, and technical parameters for diagnostics, repairs, and maintenance.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the emissions sensors used in the 2011-2014 Chrysler 200. It is designed to assist technicians, engineers, and enthusiasts in understanding the sensor systems, their functionality, and maintenance requirements. Use the search and navigation instructions to quickly locate specific details or browse through the sections for comprehensive insights.

How to Use

Use the search bar to enter keywords related to emissions sensors, such as 'O2 sensor' or 'catalytic converter.' Results will highlight relevant sections and subsections for quick access.

Scroll through the sections to explore major topics. Click on subsection titles to expand detailed points. Use the quick reference table for key specifications at a glance.

Key Specifications

O2 Sensor Voltage Range

0.1-0.9 V

Catalytic Converter Efficiency

≥ 95%

EGR Valve Position Range

0-100%

Sensor Operating Temperature

-40°C to 900°C

Recommended Replacement Interval

60,000-100,000 miles

Available Specifications

Oxygen (O2) Sensors

Oxygen sensors are critical components in the emissions control system, monitoring the oxygen levels in the exhaust gases. This section covers their types, locations, and diagnostic procedures for the 2011-2014 Chrysler 200.

Types of O2 Sensors
  • Upstream O2 sensor located before the catalytic converter
  • Downstream O2 sensor located after the catalytic converter
  • Wideband O2 sensors for precise air-fuel ratio measurement
  • Heated O2 sensors for faster warm-up times
Diagnostic Tips
  • Check for fault codes P0130-P0167 for O2 sensor issues
  • Inspect wiring and connectors for damage or corrosion
  • Use a multimeter to test sensor voltage output
  • Replace sensors every 60,000-100,000 miles for optimal performance

Catalytic Converter Sensors

The catalytic converter sensors ensure the converter is functioning efficiently. This section explains their role, common issues, and troubleshooting steps for the Chrysler 200.

Sensor Functions
  • Monitor converter efficiency by measuring exhaust gas composition
  • Detect excessive emissions or converter failure
  • Provide feedback to the engine control module (ECM)
  • Trigger check engine light if malfunctions are detected
Common Issues
  • Fault codes P0420 or P0430 indicating converter inefficiency
  • Sensor contamination from oil or coolant leaks
  • Physical damage from road debris or impacts
  • Wiring issues causing intermittent sensor signals

Exhaust Gas Recirculation (EGR) System

The EGR system reduces nitrogen oxide emissions by recirculating a portion of exhaust gases back into the engine. This section covers the sensors involved and their maintenance.

EGR Valve Position Sensor
  • Monitors the position of the EGR valve
  • Ensures proper recirculation of exhaust gases
  • Common fault codes include P0401 and P0402
  • Clean or replace the sensor if clogged or malfunctioning
EGR Temperature Sensor
  • Measures the temperature of recirculated gases
  • Helps optimize combustion efficiency
  • Check for fault codes P1400-P1404
  • Inspect for carbon buildup or sensor damage

Component Specifications

Overview

Type
Oxygen (O2) and NOx sensors
Configuration
Dual-sensor system (upstream and downstream)
Platform
Integrated with PCM (Powertrain Control Module)
Material
Stainless steel housing, ceramic sensing element
Location
Exhaust manifold and catalytic converter

Dimensions

Sensor Length
3.15 inches (80 mm)
Thread Diameter
0.63 inches (16 mm)
Probe Length
1.18 inches (30 mm)
Wire Length
24 inches (610 mm)
Connector Width
1.02 inches (26 mm)
Operating Temperature
-40°F to 1562°F (-40°C to 850°C)
Voltage Range
0.1V to 1.0V

Materials

Housing
Stainless steel 304
Sensing Element
Zirconium dioxide ceramic
Heater Element
Platinum-coated ceramic
Wiring
High-temperature silicone insulation
Connector
Thermoplastic with brass terminals

Features

Performance
  • Wide-range air-fuel ratio detection
  • Fast response time (<100ms)
  • Self-diagnostic capability
  • Heater control for cold starts
integration
  • CAN bus communication
  • PCM signal processing
  • Onboard diagnostics (OBD-II)
  • Adaptive fuel trim adjustment
Durability
  • Corrosion-resistant housing
  • Thermal shock resistance
  • Vibration-resistant design
  • Sealed connector system
Environmental
  • Low power consumption
  • Recyclable materials
  • Reduced emissions output
  • Compliant with EPA standards
Safety
  • Overheat protection
  • Short-circuit protection
  • Reverse polarity protection
  • Fail-safe mode

Safety Features

Electrical
  • Insulated wiring
  • Ground fault protection
  • EMI shielding
Thermal
  • High-temperature insulation
  • Thermal cutoff switch
  • Heat dissipation design
Mechanical
  • Vibration dampening
  • Impact-resistant housing
  • Thread locking compound

Comfort Features

installation
  • Standard thread size
  • Pre-installed gasket
  • Tool-free connector
Maintenance
  • Self-cleaning function
  • Easy access location
  • Standardized replacement
Diagnostics
  • Real-time data output
  • Error code generation
  • Compatible with scan tools

Accessories

installation
  • Anti-seize compound
  • Oxygen sensor socket
  • Wire harness extension
Testing
  • Multimeter adapter
  • OBD-II scanner
  • Signal simulator
Replacement
  • Replacement gasket
  • Heat shield
  • Protective sleeve

Maintenance

Service interval
100,000 miles or 8 years
Service Items
  • Inspect sensor wiring
  • Check connector integrity
  • Test sensor response
  • Clean mounting area
  • Verify error codes
Notes
Avoid contamination during installation, use proper torque specifications

Warranty

Parts
Miles: 100,000
Years: 8
Coverage: Manufacturer defects
Labor
Miles: 36,000
Years: 3
Coverage: Installation costs
Emissions
Miles: 80,000
Years: 8
Coverage: Federal emissions compliance
Terms
Excludes damage from improper installation or contamination

Production Details

Manufacturer
NGK/NTK
Manufacturing Process
  • Precision ceramic molding
  • Laser welding
  • Automated assembly
  • Quality testing
Quality Control
Testing: Thermal cycling, Vibration testing, Signal accuracy verification
Standards: ISO 9001, TS 16949, EPA compliance
Sustainability
  • Recyclable materials
  • Energy-efficient production
  • Low-waste manufacturing
Production Metrics
Units Per Hour: 1200
Defect Rate: 0.01%
Energy Usage: 15 kWh per unit

Service Information for emissions_sensors Service

Maintenance and service requirements specific to emissions sensors

30,000
24
  • Inspect sensor wiring for damage
  • Check connector for corrosion
  • Verify sensor response time
  • Clear error codes
  • Test heater circuit

Use proper diagnostic tools for accurate testing

60,000
48
  • Perform full sensor diagnostic
  • Check exhaust system for leaks
  • Verify mounting integrity
  • Test signal output accuracy
  • Inspect heat shield condition

May require specialized equipment for testing

100,000
96
  • Replace oxygen sensors
  • Inspect catalytic converter efficiency
  • Perform system recalibration
  • Check wiring harness integrity
  • Verify fuel trim adjustments

Replacement recommended at this interval for optimal performance

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are the emissions sensors for the 2011-2014 Chrysler 200 compatible with other models?

The emissions sensors for the 2011-2014 Chrysler 200 are specifically designed for this model and its engine configurations. While some sensors may share similarities with other Chrysler or Dodge vehicles, compatibility is not guaranteed. Always verify part numbers and specifications with the manufacturer or a trusted parts supplier to ensure proper fit and function.

Q2

What maintenance is required for the emissions sensors in the 2011-2014 Chrysler 200?

Emissions sensors in the 2011-2014 Chrysler 200 require minimal maintenance but should be inspected during routine service intervals. Check for signs of wear, corrosion, or damage. Ensure the sensors are clean and free of debris. If the Check Engine Light illuminates, have the sensors tested for proper operation. Replace faulty sensors promptly to maintain optimal emissions performance.

Q3

How do I replace the emissions sensors in a 2011-2014 Chrysler 200?

To replace emissions sensors, first, locate the sensor near the exhaust system. Disconnect the electrical connector and use an appropriate wrench to remove the sensor. Install the new sensor by threading it in by hand to avoid cross-threading, then tighten to the manufacturer's torque specification. Reconnect the electrical connector and clear any error codes using an OBD-II scanner.

Q4

What should I do if the Check Engine Light is on due to an emissions sensor issue?

If the Check Engine Light is on, use an OBD-II scanner to retrieve the error code. Common codes for emissions sensors include P0135 (O2 sensor heater circuit) or P0420 (catalyst efficiency). Inspect the sensor wiring for damage and test the sensor's resistance and voltage. Replace the sensor if it fails testing or shows signs of malfunction.

Q5

How can I optimize the performance of the emissions sensors in my Chrysler 200?

To optimize emissions sensor performance, ensure your vehicle's engine is running efficiently. Regularly replace air filters, spark plugs, and fuel injectors. Use high-quality fuel and avoid short trips that prevent the sensors from reaching optimal operating temperature. Periodically inspect the exhaust system for leaks, which can affect sensor readings.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2011-2014 Chrysler 200 Service Manual

Coming Soon

Comprehensive guide covering maintenance, repair, and diagnostics for the 2011-2014 Chrysler 200, including emissions system details.

Technical Service Bulletin: Emissions Sensor Updates

Coming Soon

Latest updates and fixes for emissions sensor-related issues in the 2011-2014 Chrysler 200.

Chrysler 200 Parts and Accessories Catalog

Coming Soon

Detailed catalog of OEM and aftermarket parts, including emissions sensors, for the 2011-2014 Chrysler 200.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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