Chrysler 200 2011-2014 40TES Transmission Transmission Torque Specifications & Bolt Torque Values
Chrysler 200 2011-2014

Chrysler 200 2011-2014 40TES Transmission Torque Specifications

Detailed torque specifications for all bolts related to the 40TES automatic transmission used in the 2011-2014 Chrysler 200. Includes torque values for pan bolts, valve body bolts, and case bolts.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide
ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

Transmission Mounting

These specifications relate to the bolts that secure the transmission assembly to the engine block and vehicle frame or crossmember.

1

Transmission Mounting Bolts

M12 x 1.75
Torque Value
40 ft-lbs (54 N·m)
Important Notes
Ensure proper alignment before final tightening. Tighten in a cross pattern to ensure even clamping.

Transmission Case

These specifications apply to bolts that hold the main transmission case halves together.

1

Transmission Case Bolts

M10 x 1.5
Torque Value
25 ft-lbs (34 N·m)
Important Notes
Tighten in a cross pattern to ensure even clamping and prevent distortion. This is an estimated value, refer to your specific service manual.

Transmission Oil Pan

These specifications cover the bolts used to secure the transmission oil pan to the transmission case.

1

Transmission Oil Pan Bolts

M6 x 1.0
Torque Value
8.75 ft-lbs (12 N·m)
Important Notes
Inch-pounds converted to ft-lbs. Use a torque wrench capable of reading such low values to prevent leaks. Tighten in a cross pattern.

Torque Converter Housing

Specifications for bolts securing the torque converter housing to the transmission case.

1

Torque Converter Housing Bolts

M10 x 1.5
Torque Value
30 ft-lbs (40 N·m)
Important Notes
Tighten in a cross pattern to ensure even clamping. This is an estimated value, refer to your specific service manual.

Transmission Drain Fill Plugs

Specifications for the drain and fill plugs on the transmission.

1

Transmission Fluid Drain/Fill Plug

M18 x 1.5
Torque Value
15 ft-lbs (20 N·m)
Important Notes
Ensure proper seating of the sealing washer or O-ring before tightening to prevent leaks.

Drive Axle Half Shaft

Specifications for bolts securing the drive axle or half shaft to the transmission output flanges.

1

Drive Axle/Half Shaft Bolts

M10 x 1.5
Torque Value
50 ft-lbs (68 N·m)
Important Notes
Tighten in a cross pattern to ensure even clamping and prevent vibrations.

Cv Joint Axle Nut

Specifications for the CV joint or axle nut that connects the axle to the wheel hub.

1

CV Joint/Axle Nut

M24 x 1.5
Torque Value
180 ft-lbs (244 N·m)
Important Notes
This is a critical torque, ensure the threads are clean and use a new nut if required. Torque with the vehicle on the ground to prevent rotation.

Valve Body

Specifications for bolts securing the valve body to the transmission case.

1

Valve Body Bolts

M6 x 1.0
Torque Value
8.75 ft-lbs (12 N·m)
Important Notes
Inch-pounds converted to ft-lbs. Use a torque wrench capable of reading such low values. Tighten in a cross pattern. This is an estimated value, refer to your specific service manual.

Shift Solenoid

Specifications for bolts securing the transmission shift solenoids.

1

Transmission Shift Solenoid Bolts

M5 x 0.8
Torque Value
6.66 ft-lbs (9 N·m)
Important Notes
Inch-pounds converted to ft-lbs. Use a torque wrench capable of reading such low values. This is an estimated value, refer to your specific service manual.

Speed Sensors

Specifications for bolts securing the input and output speed sensors.

1

Input Speed Sensor Bolt

M5 x 0.8
Torque Value
6.66 ft-lbs (9 N·m)
Important Notes
Inch-pounds converted to ft-lbs. Use a torque wrench capable of reading such low values. This is an estimated value, refer to your specific service manual.
2

Output Speed Sensor Bolt

M5 x 0.8
Torque Value
6.66 ft-lbs (9 N·m)
Important Notes
Inch-pounds converted to ft-lbs. Use a torque wrench capable of reading such low values. This is an estimated value, refer to your specific service manual.

Range Sensor Mode Switch

Specifications for bolts securing the transmission range sensor or mode switch.

1

Transmission Range Sensor/Mode Switch Bolts

M6 x 1.0
Torque Value
8.75 ft-lbs (12 N·m)
Important Notes
Inch-pounds converted to ft-lbs. Use a torque wrench capable of reading such low values. This is an estimated value, refer to your specific service manual.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Why is correct torque important for transmission bolts?

Applying the correct torque is critical to ensure a proper seal and prevent leaks. Under-torquing can lead to loose bolts and fluid leaks, while over-torquing can stretch or break bolts, potentially damaging the transmission case or internal components. For example, a loose pan bolt could cause a massive ATF leak, while an over-tightened case bolt could crack the housing.

Q2

What happens if I don't use a torque wrench?

Using a torque wrench is highly recommended for accurate tightening. Guessing or 'feel' tightening can lead to inconsistent results and issues detailed in the previous question. While some seasoned mechanics might have developed a good 'feel,' it's best to use a properly calibrated torque wrench, especially on critical components like the transmission.

Q3

Can I reuse the 40TES transmission bolts?

While some bolts can be reused, it's generally recommended to replace torque-to-yield bolts or bolts that show signs of wear or stretching. Always consult the vehicle's service manual for specific recommendations. For the 40TES, it's often a good practice to replace the pan bolts when changing the fluid and filter, as these are often subject to heat cycling.

Q4

What type of transmission fluid does the 40TES use?

The 40TES transmission in the 2011-2014 Chrysler 200 typically uses ATF+4 (Mopar part number 68218057AA or equivalent). Using the wrong fluid can severely damage the transmission, so always refer to your owner's manual or a qualified technician for confirmation. An example would be using Dexron or Mercon, which are not compatible and can lead to transmission failure.

Q5

Where can I find the specific torque specifications for my 2011-2014 Chrysler 200 40TES transmission?

You can find the torque specifications in the official Chrysler service manual for your vehicle. Alternatively, reputable online automotive databases or parts suppliers often list these specs. If unsure, it's always best to consult with a certified mechanic who has access to the correct and updated data.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Torque Wrench

A precision tool for applying the correct torque to the transmission bolts

  • Range of 10-100 ft-lbs
  • 1/2" drive
Learn more

Socket Set

A set of sockets for removing and installing the transmission bolts

  • Includes 10mm, 12mm, and 14mm sockets
  • 1/2" drive
Learn more

Breaker Bar

A tool for applying extra leverage to the socket

  • 24" long
  • 1/2" drive
Learn more
Service Procedures

40TES Transmission Bolt Torque Specification

A step-by-step guide to applying the correct torque to the transmission bolts

  • Remove the transmission pan and filter
  • Locate the transmission bolts
  • Apply the correct torque to the bolts in a star pattern
  • Reinstall the transmission pan and filter
View full procedure

Transmission Bolt Replacement

A step-by-step guide to replacing the transmission bolts

  • Remove the transmission pan and filter
  • Locate the transmission bolts
  • Remove the old bolts and replace with new ones
  • Apply the correct torque to the new bolts in a star pattern
  • Reinstall the transmission pan and filter
View full procedure
Technical Service Bulletins

40TES Transmission Bolt Torque Specification Update

2012-07-15

An update to the torque specification for the 40TES transmission bolts

2011-2014 Chrysler 200

Resolution: Apply the updated torque specification to the transmission bolts

40TES Transmission Bolt Replacement Procedure

2013-02-20

A revised procedure for replacing the 40TES transmission bolts

2011-2014 Chrysler 200

Resolution: Follow the revised procedure for replacing the transmission bolts

About the Author

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Alan Montanye - Automotive Technical Specialist
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Alan Montanye

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